Heating, Ventilation, and Air Conditioning

Heater and Air Conditioning Control Unit (Dual) Repair Procedures

15steps
~90min
4/5difficulty
Done 0 of 15

Self-Diagnosis

  1. Self-Diagnosis Procedure
  2. How to read self-diagnosis code: After the display panel flashes three times every 0.5 seconds, the corresponding fault code flashes on the set temperature display panel every 0.5 seconds and shows two digits. Codes are displayed in numeric format. Fault Code
    Display Description of Malfunction
    00 Normal
    11 In-Car Sensor Open
    12 In-Car Sensor Short Circuit
    13 Ambient Sensor Open
    14 Ambient Air Sensor Short Circuit
    17 Evaporator Sensor Open
    18 Evaporator Sensor Short Circuit
    19 Air Temperature Door Potentiometer Open/Short - Actuator
    20 Air Temperature Door Potentiometer Malfunction - Actuator
    21 Mode Door Potentiometer Open/Short
    22 Mode Door Potentiometer Malfunction
    23 Anti-Fog Sensor Open
    24 Anti-Fog Sensor Short Circuit
    25 Intake Door Potentiometer Open
    26 Intake Door Potentiometer Short Circuit
    32 Air Temperature Door Potentiometer Open/Short - Passenger
    33 Air Temperature Door Potentiometer Malfunction - Passenger
    43 Anti-Fog Door Potentiometer Open/Shorted
    44 Anti-Fog Door Potentiometer Malfunction
    45 APT CAN signal error
    47 RPM CAN Signal Malfunction
    48 Vehicle Speed CAN Signal Malfunction
    49 Engine Coolant Temperature CAN Signal Malfunction
    50 Cluster Ionizer Generator Malfunction
    71 ECV Error (Open)
  3. Trouble Code Display
    1. Continuous Operation: One DTC.
    2. Continuous Operation: More than two DTCs.
    3. STEP Operation
      A. Normal code or one trouble code is the same as continuous operation.
      B. More than two DTCs.
  4. If any diagnostic trouble codes are displayed during the inspection, check the causes of the malfunction by referring to the DTC troubleshooting.
  5. Fail-safe
    1. In-Car Temperature Sensor: Check with value of 25 °C
    2. Ambient Temperature Sensor: Check with value of 20 °C
    3. Evaporator Temperature Sensor: Check with value of -2°C (28.4°F)
    4. Water Temperature Sensor: Monitor with value of -2°C (28.4°F) / Calculate Estimated Torque: 90 °C
    5. Temperature control actuator (air mix potentiometer): If the temperature setting is 17°C-24°C, 5 °C, lock in the maximum cooling position. If the temperature setting is 25°C-32°C, lock in the maximum heating position.
    6. Mode Control Actuator (Direction Potentiometer): Fix in the vent position when the vent mode is selected. Fix in the defrost position when any mode other than vent is selected.
    7. Intake Control Actuator: Fix in the fresh air position when fresh air mode is selected. Fix in the recirculation position when recirculation mode is selected.

Replacement

  • Using a flat-tip screwdriver, wrap protective tape around the tip and apply protective tape around the relevant parts to prevent damage.
  • Use a plastic panel removal tool to remove the interior trim parts so as not to damage the surface.
  • Be careful not to bend or scratch the trim and panels.
  • Wear gloves to protect your hands.
  1. Using a screwdriver or pry tool, remove the crash pad side cover (A).
  2. Loosen the mounting screws, then remove the crash pad lower panel (A).
  3. Disconnect the lower airbag switch connectors (A).
  4. Disconnect the diagnostic connector (B) and the protector under the lamp connector (C). [Left]
  5. Disconnect the start/stop button connector (D). [Right]
  6. Using a screwdriver or removal tool, remove the [RH] trim panel (A).
  7. After loosening the mounting screws, remove the heater control panel (A).
  8. Disconnect the connectors (A) and the hose (B).
  9. Loosen the mounting screws, then remove the heater control unit (A).
  10. Installation is the reverse of removal.
    • Make sure the connector is properly connected.
    • Replace all damaged clips.

Test yourself

A quick Kia Optima Hybrid Owner's Manual quiz: every answer comes with an explanation and a link to the manual page.