Engine Mechanical System
Cylinder Head Cover Repair Procedures
In this manual: Engine Mechanical System
19steps
~114min
4/5difficulty
Done 0 of 19
Removal
- Remove the engine cover.
- Disconnect the negative battery cable.
- Disconnect the intake OCV (Oil Control Valve) connector and the exhaust OCV (Oil Control Valve) connector, then remove the exhaust OCV. (Refer to Fuel System - "CVVT Oil Control Valve (OCV)").
- Remove the ignition coil. (Refer to Engine Electrical System - "Ignition Coil")
- Disconnect the injector extension connector, VIS (Variable Intake System) connector and PCSV (Purge Control Solenoid Valve) connector. (Refer to Fuel System - "Engine Control System")
- Disconnect the FPCV (Fuel Pressure Control Valve) connector, intake CMPS (Camshaft Position Sensor) connector, exhaust CMPS (Camshaft Position Sensor) connector, and oxygen sensor connector. (Refer to Fuel System - "CVVT Oil Control Valve (OCV)").
- Remove the PCV (Positive Crankcase Ventilation) hose (A).

- Remove the high pressure fuel pump. (Refer to Fuel System - "High Pressure Fuel Pump")
- Remove the cylinder head cover (A) and gasket (B).

Installation
- Install the cylinder head cover (A) with a new gasket (B).

- Tighten the cylinder head cover bolts (A) in the order and steps shown. Tightening torque: Step 1: 3.9 ~ 5.9 N·m Step 2: 7.8 ~ 9.8 N·m

- Install the high pressure fuel pump. (Refer to Fuel System - "High Pressure Fuel Pump")
- Install the PCV (Positive Crankcase Ventilation) hose (A).

- Connect the FPCV (Fuel Pressure Control Valve) connector, intake CMPS (Camshaft Position Sensor) connector, exhaust CMPS (Camshaft Position Sensor) connector, and oxygen sensor connector. (Refer to Fuel System - "CVVT Oil Control Valve (OCV)").
- Connect the injector extension connector, VIS (Variable Intake System) connector and PCSV (Purge Control Solenoid Valve) connector. (Refer to Fuel System - "Engine Control System")
- Install the ignition coil. (Refer to Engine Electrical System - "Ignition Coil")
- Connect the intake OCV (Oil Control Valve) connector and the exhaust OCV (Oil Control Valve) connector, then install the exhaust OCV. (Refer to Fuel System - "CVVT Oil Control Valve (OCV)").
- Connect the negative battery cable.
- Install the engine cover.
Test yourself
A quick Kia Cee'd quiz: every answer comes with an explanation and a link to the manual page.
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