Engine Mechanical System

Cylinder Head Cover Repair Procedures

19steps
~114min
4/5difficulty
010203040505.94N·mlb·ft
Tightening torque found on this page
Done 0 of 19

Removal

  1. Remove the engine cover.
  2. Disconnect the negative battery cable.
  3. Disconnect the intake OCV (Oil Control Valve) connector and the exhaust OCV (Oil Control Valve) connector, then remove the exhaust OCV. (Refer to Fuel System - "CVVT Oil Control Valve (OCV)").
  4. Remove the ignition coil. (Refer to Engine Electrical System - "Ignition Coil")
  5. Disconnect the injector extension connector, VIS (Variable Intake System) connector and PCSV (Purge Control Solenoid Valve) connector. (Refer to Fuel System - "Engine Control System")
  6. Disconnect the FPCV (Fuel Pressure Control Valve) connector, intake CMPS (Camshaft Position Sensor) connector, exhaust CMPS (Camshaft Position Sensor) connector, and oxygen sensor connector. (Refer to Fuel System - "CVVT Oil Control Valve (OCV)").
  7. Remove the PCV (Positive Crankcase Ventilation) hose (A).
  8. Remove the high pressure fuel pump. (Refer to Fuel System - "High Pressure Fuel Pump")
  9. Remove the cylinder head cover (A) and gasket (B).

Installation

  1. Install the cylinder head cover (A) with a new gasket (B).
  2. Tighten the cylinder head cover bolts (A) in the order and steps shown. Tightening torque: Step 1: 3.9 ~ 5.9 N·m Step 2: 7.8 ~ 9.8 N·m
  3. Install the high pressure fuel pump. (Refer to Fuel System - "High Pressure Fuel Pump")
  4. Install the PCV (Positive Crankcase Ventilation) hose (A).
  5. Connect the FPCV (Fuel Pressure Control Valve) connector, intake CMPS (Camshaft Position Sensor) connector, exhaust CMPS (Camshaft Position Sensor) connector, and oxygen sensor connector. (Refer to Fuel System - "CVVT Oil Control Valve (OCV)").
  6. Connect the injector extension connector, VIS (Variable Intake System) connector and PCSV (Purge Control Solenoid Valve) connector. (Refer to Fuel System - "Engine Control System")
  7. Install the ignition coil. (Refer to Engine Electrical System - "Ignition Coil")
  8. Connect the intake OCV (Oil Control Valve) connector and the exhaust OCV (Oil Control Valve) connector, then install the exhaust OCV. (Refer to Fuel System - "CVVT Oil Control Valve (OCV)").
  9. Connect the negative battery cable.
  10. Install the engine cover.

Test yourself

A quick Kia Cee'd quiz: every answer comes with an explanation and a link to the manual page.