Engine Mechanical System

Thermostat Troubleshooting

~2min read

Troubleshooting

Symptoms Possible Causes Remedy
Coolant Leakage
  • From the thermostat gasket
Check the mounting bolts
  • Check the tightening torque of the mounting bolts
  • Tighten the bolts and check for leaks again.
Check the gasket for damage
  • Check the gasket or seal for damage
  • Replace the gaskets and reuse the thermostat.
Excessive cooling
  • Insufficient heater output (cold air blows out)
  • Temperature gauge indicates "LOW"
Visually check after removing the radiator cap.
  • Insufficient coolant or leakage.
  • After adding coolant, repeat the check.
GDS Check and Engine Start
  • Check the diagnostic trouble codes
  • Check the connection of the fan clutch or fan motor.
※ If the fan clutch is always engaged, noise will be heard at idle.
  • Check the engine coolant temperature sensor, wiring and connectors.
  • Replace the components.
Remove the thermostat and inspect.
  • Check for dust or debris in the thermostat valve.
  • Check the thermostat seating.
  • Clean the thermostat valve and reuse the thermostat.
  • Replace the thermostat if it does not operate properly.
Overheating
  • Engine Overheated
  • Temperature gauge indicates "HI"
Visually check after removing the radiator cap.
  • Insufficient coolant or leakage. ※ Be careful when removing the radiator cap of an overheated vehicle.
  • Check for air in the cooling system.
  • After adding coolant, repeat the check.
  • Check the cylinder head gasket for damage and the tightening torque of the mounting bolts.
GDS Check and Engine Start
  • Check the diagnostic trouble codes
  • Check the operation of the fan motor as the temperature changes.
  • Check whether the fan clutch is slipping.
  • Check the water pump for proper fit or damaged impeller.
  • Check the engine coolant temperature sensor, wiring and connectors.
  • Check the fan motor, relay and connector.
  • Replace the fan clutch if it does not operate properly.
  • Replace the water pump if it does not operate properly.
Immerse the thermostat in boiling water and inspect it.
  • After removing the thermostat, check its operation.
※ Make sure the thermostat opens at the valve opening temperature.
  • Replace the thermostat if it does not operate properly.

Test yourself

A quick Kia Cee'd quiz: every answer comes with an explanation and a link to the manual page.