Engine Mechanical System

Thermostat Repair Procedures

10steps
~60min
3/5difficulty
0102030405023.517N·mlb·ft
Tightening torque found on this page
Done 0 of 10

Removal

  1. Drain the engine coolant so that the coolant level is below the thermostat housing.
  2. Remove the lower radiator hose. (Refer to Cooling System - "Radiator Hose")
  3. Remove the water inlet connection (A) and the thermostat (B).

Inspection

  1. Immerse the thermostat in water heated above 95 °C, then heat for at least 3 minutes to check valve lift.
  2. Check the thermostat valve opening temperature. Valve opening temperature: 82±1.5°C (179.6±2.7°F) Full open temperature: 95 °C If the valve opening temperature is not as specified, replace the thermostat.
  3. Check the valve lift.

    Valve lift: 8 mm (0.3 in) or more at 95 °C

    If the valve lift is not as specified, replace the thermostat.

Installation

  1. Install the thermostat in the block. Install the thermostat (B) with the jiggle valve facing up.
  2. Install the water inlet pipe (A).

    Tightening torque: 18.6 ~ 24 N·m

  3. Fill the engine coolant.
  4. Start the engine and check for leaks.

Test yourself

A quick Kia Cee'd quiz: every answer comes with an explanation and a link to the manual page.