Clutch Release Fork and Release Bearing Repair Procedures

Removal

1. 1
   Remove the dual clutch transmission from the vehicle. (Refer to DCT System - "DCT")
2. 2
   Remove the dual clutch assembly. (Refer to Dual Clutch System - "Dual Clutch Assembly")
3. 3
   Remove the clutch release bearing 1 (A) and 2 (B).

   

4. 4
   Remove the clutch release fork (A) and the release bearing sleeve (B).

   

Installation

Apply a layer of grease when installing the clutch fork. Specified grease: CASMOLIA 9508 Quantity: 0.2 g

1. 1
   Install the clutch fork (A) and the release bearing bushing (B).

   Tightening torque: 9.8 ~ 11.8 N·m

   

   Check the locating pins (A - 2 ea) when installing the fork assembly. Replace the locating pin with a new one if it is damaged or deformed. When installing, pay attention to the direction of the fork shaft.

2. 2
   Install the release bearing 1 (A).

   Align the fork with the direction of the plastic bearing guide.

   

3. 3
   Install the release bearing 2 (A).

   Be careful to ensure that the plastic bearing plug (B) is installed in the bushing (C).

   

   Apply a layer of specified grease to the 1st input shaft spline (A) after installing the bearing. Apply the required amount of transmission fluid to the 2nd input shaft spline (B). (Be careful that the oil does not get on the spline when applying the oil layer.) Specified grease: CASMOLIA 9508 Quantity: 0.15 ~ 0.25 g