Suspension

Rear shock absorber disposal

2steps
~12min
1/5difficulty
Done 0 of 2

Refer to “rear shock absorber removal and installation” .

The rear shock absorber unit contains high-pressure nitrogen gas.


  • Mishandling can cause explosion.
  • Keep away from fire and heat. High gas pressure caused by heat can cause an explosion.
  • Release gas pressure before disposing
Gas pressure release

Make sure to observe the following precautions:


  • Never apply heat or disassemble the damper unit since it can explode or oil can splash hazardously.
  • When discarding the rear cushion unit, be sure to release gas pressure from the unit following the procedures.
  1. Mark the drill center at the location “a” using a center punch.
Suzuki GSX-R. Gas pressure release

9 Mm (0.35 In) Mark the drill hole

  1. Wrap rear shock absorber (1) with a plastic bag (2) and fix it on a vise as shown in the figure.
  2. Drill a 2 – 3 mm (0.08 – 0.12 In) hole at the marked drill center using a drilling machine and let out gas while taking care not to get the plastic bag entangled with the drill bit.

  • Be sure to wear protective glasses since drilling chips and oil may fly off with blowing gas when the drill bit has penetrated through the body.
  • Make sure to drill at the specified position.
Otherwise, pressurized oil many spout out forcefully.
Suzuki GSX-R. Gas pressure release

Test yourself

A quick Suzuki GSX-R 1000 quiz: every answer comes with an explanation and a link to the manual page.