Toyota RAV4 Quiz
Air conditioning

Disassembly

In this manual: Air conditioning
Introduction — 37Interior — 12Exterior — 432Az-fe engine mechanical — 1552Az-fe ignition — 182Az-fe charging — 232Az-fe emission control — 82az-fe exhaust — 32Az-fe fuel — 72Az-fe lubrication — 4Brake — 17Brake control — 63U140f automatic transaxle — 59Instrument panel — 8Suspension — 18Drive shaft — 23Axle — 6Tire and wheel — 30Air conditioning — 93Lighting — 45Cruise control — 21Differential — 12Door lock — 31Engine immobiliser — 21Horn — 5Can communication — 27Mirror — 5Parking brake — 5Power steering — 27Propeller shaft — 3Seat — 29Seat belt — 27Sliding roof — 25Steering column — 6Wiper and washer — 11Supplemental restraint system — 95Other system — 5Maintenance — 14
26steps
~156min
4/5difficulty
Done 0 of 26
  1. Remove no. 3 Heater to register duct
Toyota RAV4. Remove no. 3 Heater to register duct

  1. Detach the 6 claws and remove the heater to register duct.
  2. Remove air duct
    Toyota RAV4. Remove air duct

  1. Detach the 2 claws and remove the air duct.
  2. Remove air outlet control servo motor
    Toyota RAV4. Remove air outlet control servo motor

  1. Remove the 3 screws.
  2. Detach the evaporator case from the blower case.
    Toyota RAV4. Remove air outlet control servo motor

  1. Remove air mix control servo motor
Toyota RAV4. Remove air mix control servo motor

  1. Remove the 3 screws and disconnect the connector.
  2. Remove the air mix control servo motor.
  3. Remove mode control cable assembly (for manual air conditioning system)
    Toyota RAV4. Remove mode control cable assembly (for manual air conditioning system)

  1. Remove the 3 screws.
  2. Detach the evaporator case from the blower case.
    Toyota RAV4. Remove mode control cable assembly (for manual air conditioning system)

  1. Detach the 3 claws and remove the cable.
  2. Repair airmix damper control cable subassembly (for manual air conditioning system)
    Toyota RAV4. Repair airmix damper control cable subassembly (for manual air conditioning system)

  1. Detach the 3 claws and remove the cable.
  2. Remove heater radiator unit sub-assembly
    Toyota RAV4. Remove heater radiator unit sub-assembly

  1. Detach the screw and remove the clamp.
  2. Remove the heater radiator unit.
  3. Remove cooler expansion valve
    Toyota RAV4. Remove cooler expansion valve

  1. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts.
  2. Remove the cooler expansion valve and 2 o-rings from the cooler evaporator.
  3. Remove no. 1 Cooler evaporator subassembly
    Toyota RAV4. Remove no. 1 Cooler evaporator subassembly

  1. Remove the 4 screws.
  2. Detach the 2 claws and remove the cover.
    Toyota RAV4. Remove no. 1 Cooler evaporator subassembly

  1. Detach the cooler thermistor clamp.
  2. Remove the cooler thermistor and cooler evaporator from the case.
  3. Remove evaporator temperature sensor
    Toyota RAV4. Remove evaporator temperature sensor

  1. Disconnect the cooler thermistor clamp from the cooler evaporator.

Test yourself

A quick Toyota RAV4 quiz: every answer comes with an explanation and a link to the manual page.