Reassembly

1. Install evaporator temperature sensor

If reusing the evaporator, do not insert the sensor to a location where the sensor was previously inserted.

Insert the sensor within range c shown in the illustration.

1. Install the evaporator temperature sensor as shown in the illustration.

2. Install no. 1 Cooler evaporator subassembly

1. 1
   Install the cooler thermistor and cooler evaporator on the case.
2. 2
   Attach the temperature sensor clamp.

   

1. 1
   Attach the 2 claws to install the cover.
2. 2
   Install the 4 screws.
3. 3
   Install cooler expansion valve

   

1. Sufficiently apply compressor oil to 2 new o-rings and the fitting surface of the hose joint.

1. 1
   Install the 2 o-rings to the cooler evaporator.
2. 2
   Install the cooler expansion valve.
3. 3
   Using a 4 mm hexagon wrench, install the a/c tube with the 2 hexagon bolts.

4. Install heater radiator unit sub-assembly

1. 1
   Install the heater radiator with the clamp and screw.
2. 2
   Install airmix damper control cable subassembly (for manual air conditioning system)

   

1. 1
   Attach the 3 claws to install the cable.
2. 2
   Install mode control cable assembly (for manual air conditioning system)

   

1. Attach the 3 claws to install the cable.

1. 1
   Attach the evaporator case to the blower case.
2. 2
   Install the cable with the 3 screws.
3. 3
   Install air mix control servo motor

   

1. 1
   Install the air mix control servo motor with the 3 screws and connect the connector.
2. 2
   Install air outlet control servo motor

   

1. Install the air outlet control servo motor with the 3 screws and connect the connector.

1. 1
   Attach the evaporator case to the blower case.
2. 2
   Install the 3 screws.
3. 3
   Install air duct

   

1. 1
   Attach the 2 claws and install the air duct.
2. 2
   Install no. 3 Heater to register duct

   

1. Attach the 6 claws and install the heater to register duct.