Installation

1. 1
   Install drive plate sub-assembly
2. 2
   Clean the 8 bolts and 8 bolt holes.
3. 3
   Apply adhesive to 2 or 3 threads of the 8 bolts.

Adhesive: Toyota genuine adhesive 1342, three bond 1342 or equivalent

3. Using sst, hold the crankshaft.

Sst 09213-54015 (91651-60855), 09330-00021

4. Install the front spacer.

Hint:

Align the pin of the front spacer with the pin hole of the crankshaft.

5. Install the drive plate and rear spacer onto the crankshaft.

1. 1
   Using several steps, uniformly install and tighten the 8 bolts in the sequence shown in the illustration.
2. 2
   Install torque converter clutch assembly

   

Torque: 98 n*m (1,000 kgf*cm, 72 ft.*Lbf)

1. 1
   Install the torque converter clutch for u241e (2wd) (see page ax-148).
2. 2
   Install the torque converter clutch for u140f (4wd) (see page ax-149).
3. 3
   Install automatic transaxle assembly
4. 4
   Install the automatic transaxle for u241e (2wd) (see page ax-149).
5. 5
   Install the automatic transaxle for u140f (4wd) (see page ax-150).
6. 6
   Install starter assembly (see page st-14)
7. 7
   Install transfer assembly (for 4wd) (see page tf-75)
8. 8
   Install drive shaft bearing bracket (for 2wd)

   

1. Install the bracket with the 3 bolts.

Torque: 64 n*m (653 kgf*cm, 47 ft.*Lbf)

7. Install drive shaft bearing bracket (for 4wd)

1. Install the bracket with the 3 bolts.

Torque: 64 n*m (653 kgf*cm, 47 ft.*Lbf)

8. Install engine hanger

1. Install the no. 1 And no. 2 Engine hangers.

Torque: 38 n*m (387 kgf*cm, 28 ft.*Lbf) part no.

1. 1
   Attach the sling device and the engine with the chain block.
2. 2
   Install engine assembly with transaxle

   

1. 1
   Lift the engine assembly (with transaxle) with the chain block.
2. 2
   Lower the engine out of the vehicle slowly and carefully.

   

Notice:

Make sure the engine is clear of all wiring, hoses and cables.

10. Install engine mounting insulator lh

1. Install the engine mounting insulator lh with the 4 bolts.

Torque: 95 n*m (969 kgf*cm, 70 ft.*Lbf)

2. Install the engine mounting insulator lh with the through bolt and nut.

Hint:

Install the through bolt by tightening the nut.

Torque: 56 n*m (571 kgf*cm, 41 ft.*Lbf)

11. Install engine mounting insulator rh

1. Install the engine mounting insulator rh with the 2 bolts and 2 nuts.

Torque: 95 n*m (969 kgf*cm, 70 ft.*Lbf) for bolt 95 N*m (969 kgf*cm, 70 ft.*Lbf) for nut a 52 N*m (530 kgf*cm, 38 ft.*Lbf) for nut b

1. 1
   Remove engine hanger
2. 2
   Remove the no. 1 And no. 2 Engine hangers.

   

13. Install engine mounting insulator rr

1. Install the engine mounting insulator rr with the 2 nuts and 2 bolts.

Torque: 95 n*m (969 kgf*cm, 70 ft.*Lbf)

2. Install the through bolt which is used to secure the rear engine mounting insulator, into the rear engine mounting bracket.

Torque: 95 n*m (969 kgf*cm, 70 ft.*Lbf)

14. Install engine mounting insulator fr

1. Install the engine mounting insulator fr with the 2 bolts.

Torque: 95 n*m (969 kgf*cm, 70 ft.*Lbf)

2. Install the through bolt and nut which is used to secure the front engine mounting bracket fr.

Hint:

Install the through bolt by tightening the nut.

Torque: 145 n*m (1,479 kgf*cm, 107 ft.*Lbf)

1. 1
   Install propeller shaft assembly (for 4wd)
2. 2
   Install the propeller shaft (see page pr-5).
3. 3
   Install front drive shaft assembly
4. 4
   Install the front drive shaft rh (for 2wd) (see page ds-32).
5. 5
   Install the front drive shaft rh (for 4wd) (see page ds-65).
6. 6
   Install front exhaust pipe (see page ex-4)
7. 7
   Connect engine wire
8. 8
   Install the ground cable with the bolt located near the starter.

Torque: 13 n*m (133 kgf*cm, 10 ft.*Lbf)

2. Connect the ground cable to the clamp located near the starter.

3. Connect the engine wire to the positive (+) battery terminal with the nut.

Torque: 13 n*m (133 kgf*cm, 10 ft.*Lbf)

4. Connect the ground cable connector.

1. 1
   Connect the 2 engine wire connectors and install the nut.
2. 2
   Install the engine room relay block cover.

   

1. 1
   Attach the clamp of the engine wire cover.
2. 2
   Install the engine wire cover to with the bolt.

   

1. 1
   Install ecm (see page es-430)
2. 2
   Install cooler compressor assembly (see page ac-217)
3. 3
   Install generator assembly (see page ch-15)
4. 4
   Install fan and generator v belt (see page em-7)
5. 5
   Install front suspension member reinforcement rh (see page em-7)
6. 6
   Install transaxle control cable assembly
7. 7
   Install the transaxle control cable for u241e (see page ax-130).
8. 8
   Install the transaxle control cable for u140f (see page ax-130).
9. 9
   Install intake manifold insulator (see page es-421)
10. 10
    Install intake manifold (see page es-421)
11. 11
    Install fuel delivery pipe sub-assembly (see page fu-13)
12. 12
    Connect no. 2 Ventilation hose (see page fu- 14)
13. 13
    Install throttle body assembly (see page es-413)
14. 14
    Connect fuel tube (see page fu-14)
15. 15
    Connect heater water outlet hose

    

1. 1
   Connect the heater water outlet hose to the air conditioner tube.
2. 2
   Connect heater water inlet hose

   

1. 1
   Connect the heater water inlet hose to the air conditioner tube.
2. 2
   Connect union to connector tube hose

   

1. 1
   Connect the 2 union to connector tube hoses to the booster vacuum tube.
2. 2
   Install battery carrier bracket

   

1. Install the battery carrier bracket with the nut and 2 bolts.

Torque: 20 n*m (204 kgf*cm, 15 ft.*Lbf)

35. Install battery bracket reinforcement

1. Install the battery bracket reinforcement with the 2 bolts.

Torque: 20 n*m (204 kgf*cm, 15 ft.*Lbf)

1. 1
   Install front battery carrier
2. 2
   Install the front battery carrier with the 4 bolts.

Torque: 20 n*m (204 kgf*cm, 15 ft.*Lbf)

Connect the 2 clamps of the engine wire.

1. 1
   Install air cleaner case sub-assembly
2. 2
   Connect the air cleaner case to the no. 1 Air cleaner inlet.
3. 3
   Install the air cleaner case with the 3 bolts.
4. 4
   Install air cleaner filter element subassembly
5. 5
   Install air cleaner cap (see page es-413)
6. 6
   Install purge vsv (see page ec-16)

   

Torque: 5.0 N*m (51 kgf*cm, 44 in.*Lbf)

41. Install radiator reservoir

1. Install the reservoir with the 2 bolts.

Torque: 5.0 N*m (51 kgf*cm, 44 in.*Lbf)

1. 1
   Install radiator assembly
2. 2
   Install the radiator (see page co-32).
3. 3
   Install battery tray
4. 4
   Install battery
5. 5
   Install the battery.
6. 6
   Install the battery clamp with the bolt and nut.

Torque: 8.5 N*m (87 kgf*cm, 75 in.*Lbf) for bolt 5.0 N*m (51 kgf*cm, 44 in.*Lbf) for nut

1. 1
   Connect cable to negative battery terminal
2. 2
   Add automatic transaxle fluid
3. 3
   Add automatic transaxle fluid for u241e (2wd) (see page ax-151).
4. 4
   Add automatic transaxle fluid for u140f (4wd) (see page ax-152).
5. 5
   Check for fuel leaks (see page fu-14)
6. 6
   Add engine coolant (see page co-6)
7. 7
   Check for engine coolant leaks (a) check for engine coolant leaks (see page co-1).
8. 8
   Check for automatic transaxle fluid leaks
9. 9
   Adjust shift lever position
10. 10
    Adjust the shift lever position for u241e (2wd) (see page ax-138).
11. 11
    Adjust the shift lever position for u140f (4wd) (see page ax-138).
12. 12
    Install no. 1 Engine cover (see page em-43)
13. 13
    Install front fender apron rh
14. 14
    Install no. 2 Engine under cover
15. 15
    Install no. 1 Engine under cover
16. 16
    Install front wheel
17. 17
    Install radiator support opening cover
18. 18
    Install hood sub-assembly
19. 19
    Install the hood (see page ed-7).
20. 20
    Adjust the hood (see page ed-5).
21. 21
    Inspect and adjust front wheel alignment
22. 22
    Inspect and adjust the front wheel alignment (see page sp-3).
23. 23
    Perform registration
24. 24
    When replacing the engine assembly, perform vehicle stability control system recognition in ecm (see page cc-12).
25. 25
    Reset memory (for automatic transaxle)
26. 26
    When replacing the engine assembly, perform the reset memory procedure (a/t initialization) for u241e (2wd) (see page ax-18) and for u140f (4wd) (see page ax-18).