Brake control

Installation (2006/01- )

17steps
~107min
5/5difficulty
1special tools
Done 0 of 17
  1. Install abs and traction actuator assembly with bracket
Notice:

do not remove the hole plug before connecting the brake tube. new actuators are filled with brake fluid.

  1. Install the actuator with bracket with the 3 nuts.
Torque: 19 n*m (194 kgf*cm, 14 ft.*Lbf)

Hint:

The nuts should be tightened in order from 1 to 3 as shown in the illustration.

Notice:

Be careful not to damage the brake tubes.

Toyota RAV4. Install abs and traction actuator assembly with bracket

  1. Connect the brake tube clamp to the bracket.
Toyota RAV4. Install abs and traction actuator assembly with bracket

  1. Connect the connector and push the lock lever downward.
Toyota RAV4. Install abs and traction actuator assembly with bracket

  1. Connect brake lines
  2. Using sst, connect the 6 brake lines to the correct locations on the actuator, as shown in the illustration.
Sst 09023-00101 Torque: 15.2 N*m (155 kgf*cm, 11 ft.*Lbf) without sst 14 N*m (144 kgf*cm, 10 ft.*Lbf) with sst
Toyota RAV4. Connect brake lines

Hint:

Use a torque wrench with a fulcrum length of 30 cm (11.81 In.).

  1. Fill reservoir with brake fluid (see page br- 6)
  2. Bleed air from brake master cylinder (see page br-7)
  3. Bleed air from brake line (see page br-7)
  4. Bleed air from abs and traction actuator assembly (see page br-8)
  5. Check brake fluid level in reservoir (see page br-6)
  6. Check for brake fluid leakage
  7. Install air cleaner case sub-assembly (for 2az-fe)
  8. Install the air cleaner case (see page em-105).
Hint:

Refer to the procedures from the installation of the air cleaner case up until the installation of the purge vsv.

  1. Install air cleaner case (for 2gr-fe)
  2. Install the air cleaner case (see page em-31).
Hint:

Refer to the procedures from the installation of the air cleaner case up until the installation of the air cleaner cap sub-assembly.

  1. Connect cable to negative battery terminal
  2. Check abs and traction actuator assembly with intelligent tester
  3. Check the abs and traction actuator with the intelligent tester (see page bc-180).
Inspection
  1. Inspect front speed sensor
  2. Check the speed sensor. If any of the following occurs, replace the speed sensor with a new one.
  • The surface of the speed sensor is cracked, dented, or chipped.
  • The connector or wire harness is scratched, cracked, or damaged.
  • The speed sensor has been dropped.

Test yourself

A quick Toyota RAV4 quiz: every answer comes with an explanation and a link to the manual page.