General Procedures - Air Conditioning (A/C) System Flushing
Materials
| Name | Specification |
|---|---|
| Motorcraft® Air Conditioning System Flush Solvent YN-23 |
- |
Flushing
NOTICE: Use refrigerant identification equipment before recovering any refrigerant from the vehicle. Failure to do so risks contaminating shop refrigerant. If the vehicle A/C refrigerant is contaminated, contact the service center that performed the last A/C service. If the customer wishes to pay the additional cost, use A/C recovery equipment designed to recover contaminated A/C refrigerant. All contaminated A/C refrigerant must be disposed of as hazardous waste in accordance with all federal, state and local regulations. For all equipment, follow the equipment manufacturer's procedures and instructions.
NOTICE: Before flushing the A/C system, remove the receiver-drier or receiver-drier element, the front Thermostatic Expansion Valve (TXV), the rear TXV (if equipped), and the hoses with mufflers. The internal plumbing of these components makes it impossible to completely remove the flushing agent. These components are usually discarded after A/C system contamination. Hoses without mufflers can be reused if they are clogged with foreign material. 3.8 L Motorcraft® A/C engine. The A/C System Flush Solvent (YN-23) and filter FL1-A used for flushing A/C systems and the Purge Service Unit are intended for use on one vehicle only. They may be used to flush either the A/C condenser core or the A/C evaporator core on a single vehicle, but under no circumstances should they be used on more than one vehicle.
NOTICE: Only the A/C Flush and Purge Service Unit and Motorcraft® A/C System Flush Solvent (YN-23) are approved for use on Ford vehicles. No other flushing device or solvent is approved for flushing heat exchangers (A/C condenser, A/C evaporator). Use of any other flusher or solvent may damage the A/C system and the service unit.
Vehicles equipped with a split condenser, meaning two separate condenser coils in one condenser unit such as on F150 with Max Trailer Tow, only the serviceable refrigerant system must be flushed.- circulate flushing solvent through the A/C condenser and A/C evaporator heat exchangers in the reverse direction of normal refrigerant flow (reverse flush). Particulates collected during flushing are filtered from the returning solvent before the solvent is returned to the reservoir for continuous circulation.
- remove flushing solvent from the A/C condenser and A/C evaporator heat exchangers. In this step of the procedure, compressed air at 621-862 kPa (90-125 psi) connected to the service unit is used to evaporate all remaining flushing solvent from the A/C condenser and A/C evaporator heat exchangers.
- Recover the refrigerant.
Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging — 2.5 L Duratec — Hybrid (121 kW/164 L hp) (BG) (412-00 Climate Control System - General Information, General Procedures).
Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).
Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging — 2.5 L Duratec — Hybrid (121 kW/164 L hp) (BG) (412-00 Climate Control System - General Information, General Procedures). - Disconnect the refrigerant lines from the heat exchanger(s) (A/C condenser, A/C evaporator) that require flushing. Refer to the appropriate Removal and Installation section in Group 412 for the procedure.
- For the correct service tools for flushing and purging A/C systems.
Refer to: Climate Control Tools and Equipment (412-00 Climate Control System - General Information, General Procedures). - Flush the heat exchanger for a minimum of 15 minutes.
Material: Motorcraft® A/C System Flush Solvent / YN-23 - Supply compressed air at 621–862 kPa (90–125 psi) to the service unit and purge the component for a minimum of 30 minutes. A 30-minute purge time is required to force out and evaporate all residual solvent from the A/C system component. Failure to remove all residual solvent from inside the component may cause system damage when reconnected and operated. Dispose of used flushing solvent and filter in accordance with local, state and federal regulations.
- Install a new TXV (if equipped) on any vehicle serviced due to an internal A/C compressor or receiver-drier failure. Refer to the appropriate Removal and Installation section in Group 412 for the procedure.
- Install new refrigerant hoses with mufflers on any vehicle serviced for a failed A/C compressor internal failure or accumulator/drier. Refer to the appropriate Removal and Installation section in Group 412 for the procedure.
- Install a new receiver-drier (if equipped) or receiver-drier element (if equipped) on any vehicle serviced for an A/C compressor internal failure or accumulator/drier failure. Refer to the appropriate Removal and Installation section in Group 412 for the procedure.
- Reconnect the heat exchanger(s) (A/C condenser, evaporator) that were serviced. Refer to the appropriate Removal and Installation section in Group 412 for the procedure.
- If a new A/C compressor is not being installed, lubricate the refrigerant system with the correct quantity of clean PAG or POE oil.
Refer to: Adding Refrigerant Oil (412-00 Climate Control System - General Information, General Procedures).
Refer to: Adding Refrigerant Oil (412-00 Climate Control System - General Information, General Procedures). - If a new A/C compressor is not being installed, evacuate, leak test and charge the A/C system.
Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - 2.5 L Duratec - Hybrid (121 kW/164 L PS) (BG) (412-00 Climate Control System - General Information, General Procedures).
Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).
Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - 2.5 L Duratec - Hybrid (121 kW/164 L PS) (BG) (412-00 Climate Control System - General Information, General Procedures). - If installing a new A/C compressor, install the A/C compressor.
Refer to: A/C Compressor - Electrical (412-00 Climate Control System - General Information).
Also refer to: A/C Compressor - 2.7 L EcoBoost (238 kW/324 L PS) (412-00).
Refer to: A/C Compressor - 3.3 L Duratec-V6 (412-00).
Refer to: A/C Compressor - 3.5 L EcoBoost (BM) (412-00).
Also refer to: A/C Compressor - 3.5 L EcoBoost (BM), Raptor (412-00).
Refer to: A/C Compressor - 5 L, 32 V, Ti-VCT (412-00).
Refer to: A/C Compressor - 3.5 L V6 PowerBoost (CN) (412-00).
Test yourself
A quick Ford Escape quiz: every answer comes with an explanation and a link to the manual page.