Body and Paint

Side Airbag. Removal and Installation

16steps
~96min
5/5difficulty
010203040506.55N·mlb·ft
Tightening torque found on this page
Done 0 of 16

Removal

  1. Remove the front seat.
    Refer to: Front Seat (501-10A Front Seats, Removal and Installation).
  2. Release the electrical connector retainers and move the wiring harnesses aside.
    Ford Fusion. Side Airbag. Removal and Installation
  3. Disconnect the seatback cover straps and turn the seatback cover upward.
    Ford Fusion. Side Airbag. Removal and Installation
    1. Remove the pin-type retainers.
    1. Disconnect the hook and loop strips.
    1. Lift the seatback flap.
    Ford Fusion. Side Airbag. Removal and Installation

  4. Install the front seatback cover.
    1. Release the J-clip.
    1. Position the seatback cover between the seat cushion and the seatback cushion.
    Ford Fusion. Side Airbag. Removal and Installation
  5. Remove the seatback trim insert.
    Ford Fusion. Side Airbag. Removal and Installation
    1. NOTICE: Be careful when separating the seatback trim cover from the hook and loop strips, or the hook and loop strips may tear from the seatback foam.

      Release the hook and loop strips.
    1. Turn the seatback cover upward to access the rear J-clips.
    Ford Fusion. Side Airbag. Removal and Installation
  6. Remove the locking pins from the deployment chute wrap and start pulling it through the seatback foam.
    Ford Fusion. Side Airbag. Removal and Installation
  7. Pull the deployment chute wrap out of the seatback foam.
    Ford Fusion. Side Airbag. Removal and Installation
  8. Lift the seatback trim cover and release the J-clips from the lumbar wires and seatback frame.
    Ford Fusion. Side Airbag. Removal and Installation
  9. Remove the side air bag nuts.
    Torque: 58 lb-in (6.5 N·m)
    Ford Fusion. Side Airbag. Removal and Installation
    1. Disconnect the side air bag electrical connector.
    1. Remove the side air bag with the deployment chute.
    Ford Fusion. Side Airbag. Removal and Installation
  10. Remove the side air bag from the deployment chute.
    Ford Fusion. Side Airbag. Removal and Installation

Installation

  1. To install, reverse the removal procedure.
  2. Install the side air bag into the deployment chute.
    Ford Fusion. Side Airbag. Removal and Installation
  3. Insert the side air bag studs into the holes in the deployment chute.
    Ford Fusion. Side Airbag. Removal and Installation

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.