Body and Paint

Passenger Airbag. Removal and Installation

12steps
~72min
4/5difficulty
010203040501.51N·mlb·ft
Tightening torque found on this page
Done 0 of 12

Removal

  1. If an SRS fault is present, go to step 2. Otherwise, turn the ignition off, wait at least one minute, and go to step 3.
  2. Disable the SRS.
    Refer to: Supplemental Restraint System (SRS) Disabling and Enabling (501-20 Supplemental Restraint System).
  3. Remove the instrument panel upper cover.
    Refer to: Instrument Panel Upper Cover (501-12 Instrument Panel and Console).
  4. Remove the screws.
    Ford Fusion. Passenger Airbag. Removal and Installation
    1. Pull the passenger airbag deployment chute away from the passenger airbag.
    1. Rotate the passenger air bag out of the deployment chute and release the 4 passenger air bag retainers.
    Ford Fusion. Passenger Airbag. Removal and Installation
  5. Continue rotating the passenger airbag and remove it from the deployment chute.
    Ford Fusion. Passenger Airbag. Removal and Installation

Installation

    Inspect the passenger air bag module and the instrument panel. Inspect the instrument panel/deployment chute cavity for damage or foreign material. Remove any foreign material from the passenger air bag module and from the instrument panel/deployment chute cavity. Install new parts if damaged.
Failure to follow these instructions may result in the passenger airbag deploying incorrectly, increasing the risk of serious personal injury or death in a crash.
    1. Position the passenger airbag in the deployment chute.
    1. Insert the 5 passenger air bag retainers into the deployment chute.
    Ford Fusion. Passenger Airbag. Removal and Installation
    1. Pull the passenger airbag deployment chute away, providing clearance for the passenger airbag to pass through.
    1. Rotate the passenger airbag down and into the deployment chute.
    Ford Fusion. Passenger Airbag. Removal and Installation
  1. Insert the passenger airbag retainers into the deployment chute.
    Ford Fusion. Passenger Airbag. Removal and Installation
  2. Install the screws.
    Torque: 13 lb-in (1.5 N·m)
    Ford Fusion. Passenger Airbag. Removal and Installation
  3. Install the instrument panel upper cover.
    Refer to: Instrument Panel Upper Cover (501-12 Instrument Panel and Console).
  4. If the SRS was disabled, enable the SRS.
    Refer to: Supplemental Restraint System (SRS) Disabling and Enabling (501-20 Supplemental Restraint System).

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.