Condenser Repair Procedures

Inspection

1. 1
   Check the condenser fins for blockage and damage. If blocked, wash them with water and blow out with compressed air. If bent, carefully straighten them using a screwdriver or pliers.
2. 2
   Check the condenser connections for leaks and repair or replace them as necessary.

Replacement

1. 1
   Recover the refrigerant using a recovery/recycling/charging station.
2. 2
   Disconnect the negative (-) battery terminal.
3. 3
   Remove the front bumper. (Refer to BD group - "Front Bumper")
4. 4
   Remove the 2 nuts, then disconnect the discharge line and liquid line (A) from the condenser.

   

5. 5
   Disconnect the ambient air temperature sensor connector (A).

   

6. 6
   Disconnect the horn connector (A). [LH]

   

   [RH]

   

7. 7
   Remove the radiator upper bracket assembly (A) by loosening the mounting bolts.

   

8. 8
   Remove the side air guard (A) by pulling it upward. [LH]

   

   [RH]

   

9. 9
   Remove the condenser (A) from the radiator.

   

10. 10
    Install in the reverse order of removal, paying attention to the following items:

    • If installing a new condenser, add ND-OIL8 refrigerant oil.
    • Replace the O-rings with new ones at each fitting and apply a thin coat of refrigerant oil before installing them. Be sure to use O-rings suitable for R-134a to prevent leaks.
    • Be careful not to damage the radiator and condenser fins when installing the condenser.
    • Make sure the lower condenser support cushions are securely seated in the holes.
    • Charge the system and check that it operates properly.