Engine Mechanical System
Engine and Transaxle Assembly Repair Procedures
In this manual: Engine Mechanical System
21steps
~126min
5/5difficulty
Done 0 of 21
Removal
- Remove the engine cover.
- Disconnect the negative battery cable.
- Remove the air duct and air cleaner assembly. (Refer to Intake and Exhaust System - "Air Cleaner")
- Disconnect the mounting bracket, then remove the battery. (Refer to Engine Electrical System - "Battery")
- Disconnect the ECM connector, then remove the battery tray. (Refer to Engine Electrical System - Battery)
- Remove the engine room cover.
- Loosen the drain plug and drain the coolant. Open the radiator cap to speed up draining. (Refer to Cooling System - Coolant)
- Remove the upper radiator hose (A) and lower hose (B).



- Recover the refrigerant, then remove the high pressure line and low pressure line. (Refer to Heating, Ventilation and Air Conditioning - "Compressor")
- Disconnect the wiring connector and cable from the transaxle.
- Remove the ATF cooler hose.
- Disconnect the clamp and remove the heater hose (A).

- Disconnect the brake booster vacuum hose (A).

- Disconnect the fuel hose (A) and the PCSV (Purge Control Solenoid Valve) (B).

- Disconnect the (+) cable (A), fuse block connector (B), EMS unit (C), then remove the engine wiring. Tightening torque: Nut (A): 6.9 ~ 10.8 N·m Ground bolt (D): 10.8 ~ 13.7 N·m

- Disconnect the oxygen sensor connectors (A).

- Remove the front muffler. (Refer to Intake and Exhaust System - "Muffler")
- Support the subframe with a jack, then remove the subframe mounting bolts and nuts. (Refer to Suspension System - "Subframe")
- Disconnect the ground cable, then remove the engine mount bracket. (Engine and Transaxle Assembly - "Engine Mount")
- Disconnect the ground cable, then remove the transaxle mounting bracket bolts.
- Remove the engine and transaxle assembly (A) by moving it forward from the vehicle.

Installation
Installation is performed in the reverse order of removal. Perform the following:- Adjust the shift cable.
- Adjust the accelerator cable.
- Fill the engine with engine oil.
- Fill the transmission with fluid.
- Fill the power steering fluid.
- Fill the radiator and the coolant reservoir with engine coolant.
- Set the heater control lever to the "HOT" position.
- Clean the battery terminal posts and cable clamps, then assemble.
- Inspect for fuel leaks.
- After assembling the fuel line, turn the ignition on (do not crank the engine) so the fuel pump operates for about two seconds and pressurizes the fuel line.
- Repeat this operation two or three times, then check for fuel leaks at all points of the fuel line.
- Bleed air from the cooling system.
- Start the engine and let it run until it warms up (until the radiator fan cycles 3 or 4 times).
- Turn the engine off. Check the radiator level and add coolant if necessary. This allows air trapped in the cooling system to be removed.
Test yourself
A quick Kia Cee'd quiz: every answer comes with an explanation and a link to the manual page.
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