Body (Interior and Exterior)

~5min read
1special tools

Specifications

Specifications

Items Specification
Hood Type Rear Hinged, Gas Strut Type
Front Door Construction Front Hinged, Frame Type Door Structure
Regulator System Wire Drum Type
Locking System Pin and Fork System
Liftgate Construction Front Hinged, Frame Type Door Structure
Regulator System Wire Drum Type
Locking System Pin and Fork System
Tailgate Type Front Strut-Type Suspension (Gas Lift Type)
Seat Belts Front 3-Point Type with Emergency Locking Retractor (ELR)
Rear 3-Point Type with Emergency Locking Retractor (ELR)

Tightening Torque

Items N·m kgf·m lbf·ft
Front and Rear Doors Door Hinge to Body 33,3 - 41,2 3,4 - 4,2 24,6 - 30,4
Door Hinge to Door 21,6 - 26,5 2,2 - 2,7 15,9 - 19,5
Door Check to Door 3,9 - 5,9 0,4 - 0,6 2,9 - 4,3
Door Striker to Body 19,6 - 29,4 2,0 - 3,0 14,5 - 21,7
Door Glass Mounting Bolt 7,8 - 11,8 0,8 - 1,2 5,8 - 8,7
Outside Handle Base Mounting Bolt 7,8 - 11,8 0,8 - 1,2 5,8 - 8,7
Door Profile Mounting Bolts and Nuts 3,9 - 5,9 0,4 - 0,6 2,9 - 4,3
Door Latch Mounting Bolts 7,8 - 10,8 0,8 - 1,1 5,8–8,0
Door Module Mounting Bolts 8,8 - 13,7 0,9 - 1,4 6,5 - 10,1
Door Striker Mounting Bolts 16,7 - 21,6 1,7 - 2,2 12,3 - 15,9
Rear Gate Rear Door Hinge to Body 21,6 - 26,5 2,2 - 2,7 15,9 - 19,5
Luggage door hinge to body 21,6 - 26,5 2,2 - 2,7 15,9 - 19,5
Rear Door Lock Mounting Bolts 6,9 - 10,8 0,7 - 1,1 5,1–8,0
Rear Door Striker Mounting Bolts 21,6 - 26,5 2,2 - 2,7 15,9 - 19,5
Hood Hood Hinge to Body 21,6 - 26,5 2,2 - 2,7 15,9 - 19,5
Hood Hinge to Hood 21,6 - 26,5 2,2 - 2,7 15,9 - 19,5
Hood Latch to Body 7,8 - 11,8 0,8 - 1,2 5,8 - 8,7
Seat Front Seat Mounting Bolts 34,3 - 53,9 3,5 - 5,5 25,3 - 39,8
Front Seat Frame Mounting Bolts 44,1 - 53,9 4,5 - 5,5 32,5 - 39,8
Front Seat Cushion Guide Bolts 44,1 - 53,9 4,5 - 5,5 32,5 - 39,8
Rear Seat Mounting Bolts 16,7 - 25,5 1,7 - 2,6 12,3 - 18,8
Rear Seat Lock Bolts 19,6 - 29,4 2,0 - 3,0 14,5 - 21,7
Rear Seat Frame Mounting Bolts 44,1 - 53,9 4,5 - 5,5 32,5 - 39,8
Seat belt Height Regulator Mounting Bolts 39,2 - 53,9 4,0 - 5,5 28,9 - 39,8
Front Seat Belt Upper Anchor Mounting Bolt 39,2 - 53,9 4,0 - 5,5 28,9 - 39,8
Front Seat Belt Pretensioner Mounting Bolt 39,2 - 53,9 4,0 - 5,5 28,9 - 39,8
Rear Seat Belt Lower Anchor Mounting Bolts 39,2 - 53,9 4,0 - 5,5 28,9 - 39,8
Rear Seat Belt Pretensioner Mounting Bolt 39,2 - 53,9 4,0 - 5,5 28,9 - 39,8
Rear Center Seat Belt Pretensioner Nut 39,2 - 53,9 4,0 - 5,5 28,9 - 39,8
Rear Center Seat Belt Buckle Bracket Nut 39,2 - 53,9 4,0 - 5,5 28,9 - 39,8
Seat Belt Buckle Mounting Bolt 39,2 - 53,9 4,0 - 5,5 28,9 - 39,8
Outside Rear View Mirror Outside Rear View Mirror Mounting Nuts 6,9 - 10,8 0,7 - 1,1 5,1–8,0
Wiper Arm Wiper Arm Mounting Nuts 22,6 - 26,5 2,3 - 2,7 16,6 - 19,5
Rear spoiler Rear Spoiler Mounting Nuts 5,9 - 6,4 0,6 - 0,65 4,3 - 4,7
Sunroof Sunroof Mounting Nuts 7,8 - 11,8 0,8 - 1,2 5,8 - 8,7
Sunroof Mounting Bolts 7,8 - 11,8 0,8 - 1,2 5,8 - 8,7

Special Service Tools

Special Service Tools

Tool (Number and Name) Illustration Use
09880-4F000
Weld Nut Clip Installer
Weld Nut Clip Installation

Troubleshooting

Troubleshooting

Symptom Suspect area Remedy (Refer to page)
Water Leaks from Sunroof Worn Roof Cover Seal Replace
Excessive gap between the roof panel and the body, and incorrectly installed weatherstrip Adjust
Wind Noise Around Sunroof Loose or deformed deflector, body gaps Tighten, adjust or replace
Noise Heard When Opening/Closing Sunroof Foreign material caught in the guide rail Check the drive cable and guide rails for foreign material.
Loose guide rails and sunroof panel Tighten
Motor runs but sunroof does not move or moves partially Foreign material caught in the guide rail Adjust or replace
Motor pinion gear incorrectly engaged with drive cable
Reduced slip force of the motor clutch
Increased sliding resistance of the sunroof or interference with the drive cables, weatherstrip, etc. due to improper sunroof adjustment
Motor noise (sunroof motor clutch slip noise when the sunroof is fully open or closed) is considered normal Motor pinion gear incorrectly engaged with drive cable Check the installation of the gear and
Tighten the motor
Worn or damaged motor pinion gear bearing Replace the motor assembly
Worn or deformed drive cable Replace
Door glass does not move up or down Incorrectly installed window glass Adjust the position
Damaged or faulty regulator arm or regulator Repair or replace
Door does not open or close fully Incorrectly installed door Adjust the position
Faulty door lock assembly Repair or replace
Door hinge requires lubrication Apply grease
Hood does not open or close fully Striker and latch are not properly aligned Adjust
Incorrectly installed hood seal Adjust
Incorrect hood bumper height Adjust
Water leaks through the rear window from the windshield side Defective seal Apply sealant
Defective flange Correct

Test yourself

A quick Kia Rio YB quiz: every answer comes with an explanation and a link to the manual page.