Engine

DTC “c91” (p0500): vehicle speed sensor circuit malfunction

3steps
~18min
2/5difficulty
Done 0 of 3
Detected condition and possible cause
Detected condition Possible cause
Speedometer does not receive signal from the vehicle speed sensor for more than 6 sec. When the motorcycle is running. Ecm does not receive signal from the vehicle speed sensor for more than 6 sec. When the motorcycle is running. Failure in communication between ecm and speedometer with reference to vehicle speed.
  • Speed sensor circuit open or short.
  • Speed sensor malfunction.
  • Speedometer malfunction.
  • Ecm malfunction.
Wiring diagram
Suzuki GSX-R. Wiring diagram

Troubleshooting Caution

when using the multi-circuit tester, do not strongly touch the terminal of the ecm coupler with a needle pointed tester probe to prevent terminal damage.

Note

after repairing the trouble, clear the dtc using sds tool. Refer to “use of sds diagnosis reset procedures” .

Step Action Yes No

1

  1. Turn the ignition switch off.
  2. Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g .
  3. Check the speed sensor coupler (1) for loose or poor contacts.
If ok, remove the speed sensor. Refer to “speed sensor removal and installation” in section 9c .

  1. Connect 12 v battery, 10 kΩ resistor and the multi-circuit tester as shown in the figure.
Special tool
(a): 09900–25008 (multi
circuit tester set)
Tester knob indication voltage ( )

  1. Under this condition, if a suitable screwdriver touching the pick-up surface of the speed sensor is moved, the tester reading voltage changes (0 v → 12 v or 12 v → 0 v). If the tester reading voltage does not change, replace the speedometer sensor with a new one.
Note

while testing, the highest voltage reading should be the same as the battery voltage (12 v).


Is the voltage ok?

  • P wire open or shorted to ground.
  • Loose or poor contacts on the speed sensor coupler or ecm coupler (terminal “2”).
  • If wires and connection are ok, intermittent trouble or faulty ecm.
  • Recheck each terminal and wire harness for open circuit and poor connection.
  • Replace the ecm with a known good one, and inspect it again.
  • Inspect that metal particles or foreign material stuck on the speed sensor and rotor tip.
  • If there are no metal particles and foreign material, then replace the speed sensor with a new one.

Test yourself

A quick Suzuki GSX-R 1000 quiz: every answer comes with an explanation and a link to the manual page.