Installation

INSTALLATION PROCEDURE

1. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH

(a) Temporarily install the compressor and magnetic clutch and bracket with the 4 bolts.

2. INSTALL COMPRESSOR AND MAGNETIC CLUTCH

(a) Install the compressor and magnetic clutch and bracket with the 4 bolts. Torque: 25 N·m {255 kgf·cm, 18 ft·lbf} NOTICE: Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.

(b) Engage each clamp.

(c) Connect each connector.

3. CONNECT SUCTION HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the hose.

(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring onto the suction hose sub-assembly.

NOTICE:

Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.

(d) Install the suction hose sub-assembly onto the compressor and magnetic clutch with the bolt. Torque: 9,8 N·m {100 kgf·cm, 87 in·lbf}

4. CONNECT COOLER REFRIGERANT DISCHARGE HOSE

(a) Remove the attached vinyl tape from the hose.

(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring onto the discharge hose.

NOTICE:

Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.

(d) Install the cooler refrigerant discharge hose onto the compressor and magnetic clutch with the bolt. Torque: 9,8 N·m {100 kgf·cm, 87 in·lbf}

5. INSTALL RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR

6. INSTALL COOLER CONDENSER ASSEMBLY

7. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

8. CONNECT COOLER REFRIGERANT DISCHARGE HOSE

9. INSTALL UPPER RADIATOR SUPPORT

10. CONNECT OUTLET OIL COOLER HOSE

11. CONNECT INLET OIL COOLER HOSE

12. INSTALL NO. 2 RADIATOR HOSE

13. CONNECT NO. 1 RADIATOR HOSE

14. CONNECT OUTLET RESERVE TANK HOSE

15. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY

16. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)

17. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)

18. INSTALL LOW PITCHED HORN ASSEMBLY

19. INSTALL HIGH PITCHED HORN ASSEMBLY

20. INSTALL INLET NO. 1 AIR CLEANER

21. INSTALL BATTERY

22. INSTALL AIR CLEANER CASE

23. INSTALL AIR CLEANER CAP WITH HOSE

24. INSTALL INLET NO. 2 AIR CLEANER

25. INSTALL RADIATOR GRILLE

26. INSTALL V-RIBBED BELT

27. INSTALL FRONT FENDER APRON RH

28. INSTALL FRONT FENDER LINER RH

29. INSTALL FRONT WHEEL RH

30. ADD ENGINE COOLANT

31. ADD AUTOMATIC TRANSAXLE FLUID

for U660F: (See page )

for U660E: (See page )

32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).

33. CHARGE WITH REFRIGERANT

34. WARM UP ENGINE

35. INSPECT FOR REFRIGERANT LEAK

36. INSPECT FOR COOLANT LEAK

37. INSTALL V-BANK COVER SUB-ASSEMBLY

38. INSTALL COOL AIR INTAKE DUCT SEAL

39. INSTALL NO. 2 ENGINE UNDER COVER

40. INSTALL NO. 1 ENGINE UNDER COVER

41. INSPECT HOOD SUB-ASSEMBLY

42. ADJUST HOOD SUB-ASSEMBLY