Removal

REMOVAL PROCEDURE

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).

3. REMOVE FRONT WHEEL RH

4. REMOVE NO. 1 ENGINE UNDER COVER

5. REMOVE NO. 2 ENGINE UNDER COVER

6. SEPARATE FRONT FENDER LINER RH

7. REMOVE FRONT FENDER APRON RH

8. REMOVE V-RIBBED BELT

9. DRAIN ENGINE COOLANT

10. REMOVE V-BANK COVER SUB-ASSEMBLY

11. REMOVE COOL AIR INTAKE DUCT SEAL

12. REMOVE RADIATOR GRILLE

13. REMOVE INLET NO. 2 AIR CLEANER

14. REMOVE AIR CLEANER CAP WITH HOSE

15. REMOVE AIR CLEANER CASE

16. REMOVE BATTERY

17. REMOVE INLET NO. 1 AIR CLEANER

18. REMOVE LOW PITCHED HORN ASSEMBLY

19. REMOVE HIGH PITCHED HORN ASSEMBLY

20. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)

21. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)

22. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY

23. DISCONNECT OUTLET RESERVE TANK HOSE

24. DISCONNECT NO. 1 RADIATOR HOSE

25. REMOVE NO. 2 RADIATOR HOSE

26. DISCONNECT INLET OIL COOLER HOSE

27. DISCONNECT OUTLET OIL COOLER HOSE

28. REMOVE UPPER RADIATOR SUPPORT

29. DISCONNECT COOLER REFRIGERANT DISCHARGE HOSE

30. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

31. REMOVE COOLER CONDENSER ASSEMBLY

32. REMOVE RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR

33. DISCONNECT COOLER REFRIGERANT DISCHARGE HOSE

(a) Remove the bolt and disconnect the cooler refrigerant discharge hose from the compressor and magnetic clutch.

(b) Remove the O-ring from the discharge hose.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

34. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the suction hose sub-assembly from the compressor and magnetic clutch.

(b) Remove the O-ring from the suction hose sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

35. REMOVE COMPRESSOR AND MAGNETIC CLUTCH

(a) Disengage each clamp.

(b) Disconnect each connector.

(c) Remove the 4 bolts, bracket, and the compressor and magnetic clutch.