Brake system

Removing and installing brake light switch, RHD vehicles

~1min read

Removing

Vehicle with diesel engine:

  • Remove engine cover panel → Rep. gr.10.
The fuel system is pressurised.Risk of injury due to fuel which may spurt out.Wear eye pretection.Wear protective gloves.Release pressure: place clean cloth around connection, and carefully open connection.
  • Release and pull off fuel supply lines -1- and -2-.
  • Separate plug-in connectors → Rep. gr.20.
  • Unclip fuel lines -1- and -2- from retainer -arrow- on coolant reservoir -3-.
Removing and installing brake light switch, RHD vehicles
  • Remove securing bolts -2-.
  • Unscrew nut -1-.
Removing and installing brake light switch, RHD vehicles
  • Open retainer -arrow- and unclip fuel lines -1-.
  • Then lay fuel filter to one side.
Removing and installing brake light switch, RHD vehicles
  • Release electrical connector -1- and pull off.
  • Release catches using a screwdriver -arrow-.
  • Place coolant expansion tank onto engine.
  • Remove upper toothed belt guard → Rep. gr.15.
Removing and installing brake light switch, RHD vehicles
  • Release connector -1- and pull off brake light switch -F--2-.
  • Remove bolt -arrow-.
  • Unscrew brake light switch -F- from brake master cylinder.

Installing

Install in reverse order of removal, observing the following:

Removing and installing brake light switch, RHD vehicles
  • Ensure that brake light switch -F--1- seats properly on edge -arrow- of brake master cylinder.

Specified torques

→ Chapter „Assembly overview - brake servo/brake master cylinder, RHD vehicles“

Toothed belt guard → Rep. gr.15

Fuel filter → Rep. gr.20

Removing and installing brake light switch, RHD vehicles

Test yourself

A quick Volkswagen Golf quiz: every answer comes with an explanation and a link to the manual page.