Powertrain

Engine Oil Cooler. Removal and Installation

9steps
~54min
2/5difficulty
0102030405014.511N·mlb·ft
Tightening torque found on this page
Done 0 of 9

Special Service Tools / General Equipment

Strap wrench
Oil Drain Equipment
Locking Pliers

Materials

Name Specification
Engine Oil — SAE 5W-20 — Semi-Synthetic Engine Oil
XO-5W20-Q1SP
WSS-M2C945-B1
Motorcraft® Orange Pre-Diluted Antifreeze/Coolant
VC-3DIL-B
WSS-M97B44-D2
Motorcraft® Orange Concentrated Antifreeze/Coolant
WSS-M97B44-D
WSS-M97B44-D

Removal

  1. Position the vehicle in NEUTRAL on the lift.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  2. Remove the retainers and the lower engine splash shield.
    Ford Fusion. Oil Cooler. Removal and Installation
  3. Remove and discard the engine oil filter.
    Use common service equipment: oil drain equipment.
    Use general service equipment: strap wrench.
    Material: Engine Oil — SAE 5W-20 — synthetic engine oil / XO-5W20-Q1SP (WSS-M2C945-B1)
    Torque: 128 lb-in (14.5 N·m)
    Ford Fusion. Oil Cooler. Removal and Installation
    • Using hose clamp pliers, pinch off the oil cooler coolant hoses.
      Use common equipment: locking pliers
    • Disconnect the coolant hoses.
    Ford Fusion. Oil Cooler. Removal and Installation
  4. NOTICE: If metal or aluminum is present in the oil cooler, mechanical damage exists. Failure to correct these concerns may result in engine failure.

    • Remove the bracket and engine oil cooler.
      Torque: 41 lb-ft (55 N·m)
    • For diagnosis of mechanical concerns.
      Refer to: Engine (303-00 Engine System - General Information, Diagnosis and Testing).
      Use common equipment: oil drain equipment
    Ford Fusion. Oil Cooler. Removal and Installation
  5. Inspect the engine oil cooler seal.
    Ford Fusion. Oil Cooler. Removal and Installation

Installation

  1. To install, reverse the removal procedure.
  2. Check and adjust the engine oil level.
    Material: Engine Oil - SAE 5W-20 - Synthetic Engine Oil / XO-5W20-Q1SP (WSS-M2C945-B1)
  3. Check and adjust the engine coolant level.
    Material: Concentrated Motorcraft® Orange Antifreeze/Engine Coolant / VC-3-B (WSS-M97B44-D)
    Material: Pre-diluted Motorcraft® Orange Antifreeze/Engine Coolant / VC-3DIL-B (WSS-M97B44-D2)

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.