Parking Brake Assembly Repair Procedures

Removal

1. 1
   Remove the lower driver airbag panel. (Refer to Body - "Driver Airbag Module")
2. 2
   Remove the IPM after removing the nut and connector. (Refer to Body Electrical System - BCM)
3. 3
   Disconnect the parking brake switch connector (A).

   

4. 4
   Remove the mounting bolts and nut (B) of the parking brake pedal, then remove the parking brake pedal.

   

5. 5
   Remove the cable adjusting nut (B) and cable guide (C). Then disconnect the parking brake cable by loosening the locking clip (D) with a cable tie.

   

6. 6
   Remove the floor console. (Refer to Body - Console)
7. 7
   Remove the front bumper cover and hood latch assembly. (Refer to Body - Crash Pad)
8. 8
   Remove the heater and blower unit. (Refer to Heating, Ventilation, Air Conditioning - Heater)
9. 9
   Loosen the cable mounting nut (B) and disconnect the rear parking brake cable connected to the equalizer. Then remove the front parking brake cable (A).

   

10. 10
    Raise the vehicle and make sure it is securely supported.
11. 11
    Remove the rear tire and wheel.
12. 12
    Remove the brake caliper and rear disc brake. (Refer to Rear Disc Brake Removal)
13. 13
    Remove the parking brake cable (B).

    1. After removing the bolt (A).

       Tightening torque: 6.9 ~ 10.8 N·m

       

    2. Remove the clip (A) and lift the cable guide spring (B).

       

    3. Remove the parking brake cable by pressing it in the direction of the arrow.
14. 14
    Remove the shoe hold-down pin (A) and spring (B), then release the shoe hold-down washer (C) by pressing the retaining spring and turning the pin.

    

15. 15
    Remove the adjuster assembly (B), lower return spring (A), and full release spring (C).

    

16. 16
    Remove the upper return spring (C) and parking brake shoes (D).

    

Installation

1. 1
   Install the operating lever assembly (E).

   

2. 2
   Install the upper return spring (C) and the brake pads (D).
3. 3
   Install the adjuster assembly (B) and the lower return spring (A).

   

4. 4
   While pressing on the spring, install the brake pad hold-down pin (A) and the spring (B).

   

5. 5
   Install the parking brake cable (B), then install the bolt (A).

   

   How to Install the DIH Cable (Quick Fit Type) When installing the cable (B), insert the inner cable into the hole in the knuckle in the direction of DIH lever operation. Before installing the bolt (A), make sure the cable is securely attached by pulling on it.

6. 6
   Install the rear brake disc, then adjust the rear brake shoe clearance.

   1. Remove the plug from the disc.

      

   2. Turn the adjuster gear with a screwdriver until the disc stops moving, then turn it back 6 notches in the reverse direction.
7. 7
   Install the brake caliper assembly. (Refer to "Rear Brake Installation")
8. 8
   Install the tire and wheel.
9. 9
   If the parking brake shoes or brake disc have been replaced with new parts, perform the brake bedding-in procedure.

   1. Operate the parking brake pedal with a force of 147 N (15 kgf, 33 lbf), and drive the vehicle 500 meters (0.31 mile) at a speed of 60 km/h.
   2. Repeat the above procedure more than two times.
   3. The vehicle must be able to be parked on a 30% uphill grade.

      After adjusting the parking brake, check the following. There should be no problem when depressing the parking brake pedal with a force of 981 N (100 kgf, 220 lbf). Make sure all components operate smoothly. The parking brake warning lamp should illuminate after the parking brake pedal is depressed and go off after the pedal is released.

10. 10
    Install the parking brake cable (A).

    

11. 11
    After securing the parking brake cable, install the lock clip (C), the flat washer (D), and the cable adjusting nut (B).

    

12. 12
    Install the parking brake pedal, then install the parking brake pedal mounting bolts and nuts (D).

    

13. 13
    Adjust the parking brake pedal travel by turning the adjusting nut (A).

    1. Adjust the adjusting nut (A) so that the parking brake pedal travel is 3 notches at an operating force of 196 N (20 kgf, 44 lbf) after fully depressing the parking brake pedal more than 3 times during parking cable installation.

       

       The parking brake adjustment must be performed after the rear shoe adjustment. After adjusting the parking brake, check the following. Make sure there is no clearance between the adjusting nut and the pin. Securely check that the brake does not slip.

14. 14
    Reconnect the parking brake switch connector (A).

    

15. 15
    Install the heater and blower unit. (Refer to Heating, Ventilation, and Air Conditioning - Heater)
16. 16
    Install the front protector and hood crossmember assembly. (Refer to Body - Emergency Pad)
17. 17
    Install the floor console. (Refer to Body - Console)

Adjustment

1. 1
   Raise the vehicle and make sure it is securely supported.
2. 2
   Remove the rear tire and wheel.
3. 3
   Remove the plug from the disc.

   

4. 4
   Turn the adjuster gear with a screwdriver until the disc stops moving, then turn it back 6 notches in the reverse direction.
5. 5
   Install the plug on the disc, then install the rear wheel and tire.
6. 6
   Adjust the adjusting nut (A) so that the parking brake pedal travel is 3 notches at an operating force of 196 N (20 kgf, 44 lbf) after full parking brake pedal stroke more than 3 times during parking cable installation.

   

   The parking brake adjustment must be performed after the rear shoe adjustment. After adjusting the parking brake, check the following. Make sure there is no clearance between the adjusting nut and the pin. Securely check that the brake does not slip.