DCT (Dual Clutch Transmission) System

Clutch Release Fork and Release Bearing

11steps
~66min
3/5difficulty
0102030405011.89N·mlb·ft
Tightening torque found on this page
Done 0 of 11

Components and Component Location

Components

1. Clutch housing
2. Clutch bearing 2 (Even)
3. Clutch bearing 1 (Odd)
4. Clutch bearing sleeve
5. Clutch release fork

Video Clip

Removal of Clutch Release Fork and Release Bearing05:06 Installation of Clutch Release Fork and Release Bearing05:06

Removal

(Refer to Video Clip)

  1. Remove the dual clutch transmission from the vehicle.

    (Refer to DCT System — "DCT")

  2. Remove the dual clutch assembly.

    (Refer to Dual Clutch System — "Dual Clutch Assembly")

  3. Remove the release bearing 1 (B) and 2 (A).

  4. Remove the clutch release fork (A) and the release bearing sleeve (B).

Installation

(Refer to Video Clip)

  1. Apply grease to the end of the fork.

    Specified grease: Multipurpose grease with extreme pressure additives

    Amount: 0.1–0.2 g

  2. Install the clutch release fork (A) and the bearing sleeve (B) together.

    Tightening Torque: 9.8–11.8 N·m

  3. Install the release bearing 1 (A).

  4. Install the release bearing 2 (A).

  5. Install the dual clutch assembly.

    (Refer to Dual Clutch System — "Dual Clutch Assembly")

  6. Install the dual clutch transmission in the vehicle.

    (Refer to DCT System — "DCT")

  7. Perform the clutch touch point learning procedure using the KDS.

Test yourself

A quick Kia Forte BD quiz: every answer comes with an explanation and a link to the manual page.