Rear Disc Brake

Components and Component Location

Components

Repair Procedures

Removal

1. 1
   Remove the wheel tire (A).

   Tightening torque: 107.9–128 N·m

   

2. 2
   Disconnect the parking brake cable pin.

   

3. 3
   Remove the brake lever spring, and then loosen the nut.

   

   

4. 4
   Disconnect the parking brake cable.

   

5. 5
   Loosen the bolt, and then remove the brake lever bracket.

   

6. 6
   Loosen the eye bolt (A) and guide bolts (B), then remove the caliper body.

   

7. 7
   Remove the return spring and brake pad.

   

   

8. 8
   Loosen the bolt, and then remove the caliper assembly.

   Tightening torque: 63.7–74 N·m

   

9. 9
   Loosen the screw and remove the brake disc.

   Tightening torque: 4.9–5.9 N·m

   

10. 10
    Install in the reverse order of removal.

Replacement

1. 1
   Remove the wheel tire (A).

   Tightening torque: 107.9–128 N·m

   

2. 2
   Loosen the bolts (A) and remove the rear caliper body.

   Tightening Torque: 21.6–31 N·m

   

3. 3
   Remove the return spring and brake pad.

   

   

Inspection

1. 1
   Inspect the brake pads for wear and discoloration.
2. 2
   Inspect the brake disc for damage and cracks.
3. 3
   Remove all rust and contamination from the surface, and measure the disc thickness at 8 points at equal distances (5 mm) from the outer edge of the brake disc. Rear brake disc thickness Standard: 10 mm (0.3937 in.) Maximum Service Limit: 8.4 mm (0.3307 in.) Runout: less than 0.005 mm (0.0002 in.)

   

4. 4
   If the wear exceeds the limit, clean the left and right discs and pads of the vehicle.
5. 5
   Inspect the pad wear. Measure the pad thickness and replace it if it is less than the specified value. Pad thickness Standard: Service Limit: 2.0 mm (0.0787 in.) Service Limit: 2.0 mm (0.0787 in.)
6. 6
   Make sure grease is applied to the sliding contact points, and make sure the pad and backing plate are not damaged.
7. 7
   Position a dial indicator approximately 5 mm (0.2 in.) from the outer edge of the brake disc and measure the disc runout.

   Brake disc runout limit: 0.03 mm (0.00118 in.) or less (new)

   

8. 8
   If brake disc runout exceeds the limit, replace the disc, then measure the runout again.
9. 9
   If the runout does not exceed the specification limit, install the brake disc by rotating it 180°, and then check the brake disc runout again.
10. 10
    If runout cannot be corrected by changing the brake disc position, replace the brake disc.

Installation

1. 1
   Install in the reverse order of removal.
2. 2
   Turn the caliper piston and press it in the direction of the arrow.

   

3. 3
   After installation, bleed the brake system. (Refer to Brake System — "Brake System")