Engine Control System/Fuel System

Fuel Line Repair Procedures

8steps
~48min
2/5difficulty
Done 0 of 8

Removal

Whenever the high pressure fuel pump, fuel delivery pipe, delivery pipe or injector is removed immediately after the engine is turned off, injury may be caused by high pressure fuel spray. Release the residual pressure in the high pressure fuel line by referring to the "Fuel Residual Pressure Release Procedure" before removing any high pressure fuel system components.
  1. Release the fuel line residual pressure. (Refer to Fuel System - "Release Fuel Line Residual Pressure")
  2. Turn the ignition switch OFF and disconnect the (-) battery cable.
  3. Disconnect the quick-connect coupling of the fuel feed tube (A).
    Open the clip cover (B) before disconnecting the quick connector. (If equipped with clip)
    When disconnecting the quick connector using the clip removal tool (A), be careful not to damage the plastic clip (B). If the clip is damaged, a fuel line leak may occur due to a poor connection.
  4. Disconnect the vapor hose (A) connected to the PCSV.
  5. Raise the vehicle.
  6. Remove the fuel tank. (Refer to Fuel System - "Fuel Tank")
  7. Open the vapor tube and the fuel line retaining clip (A) using a screwdriver.
  8. Remove the fuel line from the underbody.

Installation

  1. Install in the reverse order of removal.

Test yourself

A quick Hyundai Sonata LF quiz: every answer comes with an explanation and a link to the manual page.