Engine Control System/Fuel System

Fuel Pump Control Module (FPCM) Repair Procedures

10steps
~60min
3/5difficulty
Done 0 of 10

Removal

  1. Turn the ignition switch OFF and disconnect the negative (-) battery cable.
  2. Remove the rear seat cushion. (Refer to Body - "Rear Seat Assembly")
  3. Remove the fuel pump service cover (A).
  4. Disconnect the connector (A) of the fuel pump control module.
  5. Remove the fuel pressure control module (A) by loosening the screws.

Installation

  1. Install in the reverse order of removal.

Inspection

  1. Connect GDS to the vehicle's Data Link Connector (DLC).
  2. Check all DTCs and, if any, repair according to the DTC troubleshooting procedures.
  3. Check the supply voltage to the Fuel Pressure Sensor (FPS).

    Specification: 5 V

  4. Check the voltage supplied to the Fuel Pressure Sensor (FPS) at idle.

    Specification: 1.9 ~ 3.2 V

  5. Check the fuel pressure in the low-pressure fuel line. (Refer to Fuel System - "Fuel Pressure Check")
    Items Specification
    Start Max. 600 kPa (Max. 6.1 kgf/cm², Max. 87.0 psi)
    Action 350 ~ 500 kPa (3.5 ~ 5.1 kgf/cm², 50.7 ~ 72.5 psi)

Test yourself

A quick Hyundai Sonata LF quiz: every answer comes with an explanation and a link to the manual page.