Oil Pump. Removal and Installation

Special Service Tools / General Equipment

303-1097 Locking Tool, Variable Camshaft Timing Oil Control Valve TKIT-2010B-FLM TKIT-2010B-RYAD

Materials

Removal

1. 1
   Remove the front crankshaft seal.
   Refer to Front Crankshaft Seal (303-01A Engine - 1.5 L EcoBoost (118 kW/160 L PS) - I4, Removal and Installation).
2. 2
   Remove the special service tool: 303-1097 Locking Tool, Variable Camshaft Timing Oil Control Valve.

   

3. 3
   Install the engine support bracket and bolts.
   Torque: 41 lb-ft (55 N·m)

   

4. 4
   Install the engine mount stud.
   Torque: 89 lb-in (10 N·m)

   

5. 5
   Install the engine mount, nuts and bolts.
   Torque:
   1: 85 lb-ft (115 N·m)
   2: 66 lb-ft (90 N·m)

   

6. 6
   Remove the oil pan.
   Refer to: Oil Pan (303-01A Engine - 1.5 L EcoBoost (118 kW/160 L PS) - I4, Removal and Installation).
7. 7
   Remove the bolts, the oil pump screen and the pickup tube.

   

8. 8
   1. Remove the two M6 x 55 mm bolts.

   2. Remove the three M6 x 35 mm bolts.

   3. Unscrew the three M6 x 25 mm bolts and remove the oil pump.

   

9. 9
   Remove and discard the oil pump gasket.

   

10. 10
    1. Clean the oil pump bolt holes with Motorcraft® Metal Brake Parts Cleaner to remove all oil residue.
       Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    2. Use compressed air to remove brake cleaner or oil from the oil pump bolt holes.

    

Installation

1. 1
   Install a new oil pump gasket.

   

2. 2
   Inspect the oil pump locating dowels for damage and correct installation.

   

3. 3
   Prime the oil pump. Add 2 tablespoons of clean engine oil to the oil pump and rotate the oil pump by hand.
4. 4
   Install the oil pump and perform the following steps. Hand-tighten the bolts.
   

   1. Install two M6 x 1.00 x 55.0 bolts, tightening them by hand.

   2. Hand-tighten three M6 x 1.00 x 35.0 bolts.

   3. Hand-tighten three M6 x 25 bolts.

   

5. 5
   Tighten the oil pump bolts in the sequence shown in 2 stages.
   Torque:
   Stage 1: Tighten bolts 1, 2, 3 and 6: 18 lb-in (2 N·m)
   Stage 2: Tighten bolts 1 through 8: 97 lb-in (11 N·m)

   

6. 6
   Inspect the oil pump screen and the suction tube O-ring.

   

7. 7
   Install the oil pump screen, suction tube and bolts.
   Torque: 84 lb-in (9.5 N·m)

   

8. 8
   Install the oil pan.
   Refer to: Oil Pan (303-01A Engine - 1.5 L EcoBoost (118 kW/160 L PS) - I4, Removal and Installation).
9. 9
   Remove the bolts, nuts and engine mount.

   

10. 10
    Remove the engine mount stud.

    

11. 11
    Remove the bolts and the engine mount bracket.

    

12. 12
    Install the special service tool: 303-1097 Locking Tool, Variable Camshaft Timing Oil Control Valve.

    

13. 13
    Install the front crankshaft seal.
    Refer to Front Crankshaft Seal (303-01A Engine - 1.5 L EcoBoost (118 kW/160 L PS) - I4, Removal and Installation).