Engine — Removal

Special Service Tools / General Equipment

	300-OTC1585AE Powertrain Lift
	300-OTC1819E Floor Crane 2200 lb, Folding
	303-1502 Engine Lifting Device TKIT-2012A-FL TKIT-2012A-RYAD
	307-569 Disconnect TOC line tool (1/2) TKIT-2006U-F/FM TKIT-2006U-FLM/LM TKIT-2006U-ROW1 TKIT-2006U-ROW2
Strap wrench
Adjustable mounting arm
Oil Drain Equipment
Hose Clamp Removal/Installation Tool
Wood block

All vehicles

1. 1
   Position the vehicle in NEUTRAL on the lift.
   Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
2. 2
   Release the fuel system pressure.
   Refer to: Fuel System Pressure Release (310-00A Fuel System — General Information — 1.5 L EcoBoost (118 kW/160 L PS) — I4, General Procedures).
3. 3
   Hold the steering wheel in the straight-ahead position.

   

4. 4
   Remove and discard the bolt. Disconnect the steering column shaft from the steering gear input shaft.
   Torque: 18 lb-ft (25 N·m)

   

5. 5
   Remove the engine appearance cover.

   

6. 6
   Recover the A/C system.
   Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - vehicles with R1234YF refrigerant (412-00 Climate Control System - General Information, General Procedures).
7. 7
   Drain the cooling system.
   Refer to: Engine Cooling System Draining, Vacuum Filling and Air Bleeding (303-03A Engine Cooling — 1.5 L EcoBoost (118 kW/160 L hp) — I4, General Procedures).
8. 8
   Remove the following components:

   1. Remove the air cleaner.
      REFER TO: Air Cleaner Element (303-12A Intake Air Distribution and Filtering - 1.5 L EcoBoost (118 kW/160 L PS) - I4, Removal and Installation).
   2. Remove the upper air cleaner outlet tube.
      Refer to: Air Cleaner Outlet Tube (303-12A Intake Air Distribution and Filtering – 1.5 L EcoBoost (118 kW/160 L PS) – I4, Removal and Installation).
   3. Remove the battery tray.
      Refer to: Battery Compartment (414-01 Battery, Mounting and Cables, Removal and Installation).
9. 9
   Release the clips, disconnect the couplings and set the fuel tube aside.

   

10. 10
    Remove the clip, disconnect the coupling and set the vacuum tube aside.

    

11. 11
    Disconnect the electrical connector of the crankcase pressure sensor wiring harness and the wiring harness clip.

    

12. 12
    Remove the EVAP canister purge valve.
    Refer to: Evaporative Emission Canister Purge Valve (303-13A Evaporative Emissions — 1.5 L EcoBoost (118 kW/160 L hp) — I4, Removal and Installation).
13. 13
    Remove the stud and set the wiring harness aside.

    

14. 14
    Release the clips and set the fuse block aside.

    

15. 15
    Release the latches and open the battery cable terminal cover.

    

16. 16
    Remove the nuts and set the wiring harness aside.

    

17. 17
    Release the clips, remove the bolts and set the wiring harness aside.

    

18. 18
    Disconnect the coolant hose.
    Use the general equipment: hose clamp removal/installation tool.

    

19. 19
    Remove the secondary latches of the transmission fluid cooler lines.

    

20. 20
    Using the special tool, disconnect the transmission fluid cooler lines.
    Use special service tool: 307-569 Disconnect TOC line tool (1/2).

    

21. 21
    Remove the clip and disconnect the coolant tube.
    Use common service equipment: hose clamp removal and installation tool.

    

22. 22
    Release the clips and disconnect the coolant tube.

    

23. 23
    Remove the bolts and disconnect the shift cable end from the selector lever assembly.

    

24. 24
    Disconnect the coolant hoses from the heater core.
    Use common service equipment: hose clamp removal and installation tool.

    

25. 25
    Loosen the clamps and disconnect the coolant hoses from the transmission fluid warmer coolant control valve.
    Use common service equipment: hose clamp removal and installation tool.

    

26. 26
    Disconnect the coolant hose.
    Use the general equipment: hose clamp removal/installation tool.

    

27. 27
    Disconnect the PCM electrical connector.

    

28. 28
    Disconnect the wiring harness bracket, disconnect the electrical connector, and set the wiring harness aside.

    

29. 29
    • Disconnect the coolant hoses.
      Use the General Equipment: Hose Clamp Removal/Installation Tool.

    • Release the tab, remove the clip and the degas bottle.

    

30. 30
    Support the cooling module.

    

31. 31
    Remove the auxiliary drive belt.
    Refer to: Auxiliary Drive Belt (303-05A Auxiliary Drive — 1.5 L EcoBoost (118 kW/160 L PS) — I4, Removal and Installation).
32. 32
    Remove the right and left front wheels and tires.
    Refer to: Wheels and Tires (204-04A Wheels and Tires, Removal and Installation).
33. 33
    Remove the clips and the stone shield.

    

34. 34
    Remove the clips and the deflector shields.

    

35. 35
    Disconnect the electrical connector.

    

36. 36
    Remove the clips and the radiator lower support.

    

37. 37
    Disconnect the coolant hoses and remove the clips.
    Use common service equipment: hose clamp removal and installation tool.

    

38. 38
    Disconnect the coolant hose.
    Use the general equipment: hose clamp removal/installation tool.

    

39. 39
    Disconnect the electrical connectors, remove the clips and set the wiring harness aside.

    

40. 40
    Remove the nuts and set the A/C lines aside.

    

41. 41
    Remove the drain plug, drain the engine oil, and install the drain plug.
    Use common shop equipment: oil drain equipment
    Torque: 21 lb-ft (28 N·m)

    

42. 42
    Remove and discard the engine oil filter.
    Use general service equipment: strap wrench.

    

43. 43
    Remove the bolts and the cross brace.

    

44. 44
    Remove the nuts and set the muffler inlet pipe aside. Discard the nuts.

    

45. 45
    Remove and discard the muffler inlet pipe gasket.

    

46. 46
    Mark the subframe before removal.

    

47. 47
    Mark the subframe before removal.

    

48. 48
    Remove the bolts and set the auxiliary water pump aside.

    

49. 49
    Remove the engine with transmission using the bolts.

    

50. 50
    Remove the nuts and the catalytic converter bracket.

    

51. 51
    Remove the bolt and set the wheel speed sensor aside.

    

52. 52
    Remove the bolt and set the wheel speed sensor aside.

    

53. 53
    Remove the nut and set the left stabilizer bar aside.

    

54. 54
    Remove the nut and set the right stabilizer link aside.

    

55. 55
    Place a 2 x 8 board 40 in (1016 mm) long, two 2 x 6 boards 28 in (711.2 mm) long, a 1 x 6 board 28 in (711.2 mm) long and two 2 x 4 boards 12 in (304.8 mm) long on the 300-OTC1585AE Powertrain Lift.
    Install special service tool: 300-OTC1585AE Powertrain Lift.
    Use common service equipment: wood block

    

56. 56
    Install the special service tool: 300-OTC1585AE Powertrain Lift.
    Use the general equipment: wooden block.

    

57. 57
    Install the adjustable mount arm.
    Use common service equipment: adjustable mount arm

    

58. 58
    Remove the brake rotor.
    Refer to: Brake Rotor (206-03 Front Disc Brake, Removal and Installation).
59. 59
    Remove the nuts, bolts and set the left front steering knuckle aside.

    

60. 60
    Remove the nuts, bolts and set the right front steering knuckle assembly aside.

    

61. 61
    Remove the transmission mount insulator nut.

    

62. 62
    • Remove the nuts, bolts and engine mount.

    • Discard the nuts and bolts.

    

63. 63
    1. Remove and discard the rear subframe mounting bolts.

    2. Remove the bolts and the subframe support bracket.

    

64. 64
    Remove and discard the front subframe mounting bolts.

    

65. 65
    Using the powertrain lift, lower the engine and subframe assembly.

    

66. 66
    Release the retainer and disconnect the electrical connectors.

    

67. 67
    Remove the bolts securing the muffler inlet pipe insulator bracket.

    

68. 68
    Remove and discard the catalytic converter bolt.

    

69. 69
    Remove the bolts and the catalytic converter. Discard the bolts.

    

70. 70
    Remove and discard the catalytic converter gasket.

    

71. 71
    Disconnect the wiring harness retainers and disconnect the electrical connectors.

    

Vehicles with automatic stop/start

72. Disconnect the coolant hoses.
    Use the General Equipment: Hose Clamp Removal/Installation Tool.

All vehicles

1. 1
   Remove the nuts and set the starter cable aside.

   

2. 2
   • Release the wiring harness clips, disconnect the electrical connector.

   • Slide the generator insulator upward, remove the nut and set the wiring harness aside.

   

3. 3
   Remove the nut and set the harness aside.

   

4. 4
   Remove the bolts, stud and starter motor.

   

5. 5
   Remove the starter insulator.

   

6. 6
   Mark the torque converter nuts for alignment. Remove and discard the torque converter nuts.

   

7. 7
   • Disconnect the wiring harness retainer.

   • Disconnect and remove the PCV hose.
     Special Service Tool: Hose clamp removal/installation tool.

   

8. 8
   • Disconnect the wiring harness retainers and disconnect the electrical connectors.

   • Disconnect the TC bypass hose.

   • Loosen the clamp, remove the bolt and the turbocharger outlet pipe.

   

9. 9
   Loosen the clamp, remove the bolts and the turbocharger inlet pipe.

   

10. 10
    Remove the bolts and set the axle shaft support bracket aside.

    

11. 11
    Remove the bolts and the bracket.

    

12. 12
    Install the special service tool: 303-1502 Engine Lifting Device.

    

13. 13
    Install the special service tool: 300-OTC1819E 2200 lb Floor Crane, Folding.

    

14. 14
    Remove the bolts and the adjustable mount link.
    Special Service Tool: Adjustable mount link.

    

15. 15
    Remove the engine with transmission using the bolts.

    

16. 16
    Remove the engine with transmission using the bolts.

    

17. 17
    Remove the bolt and separate the engine from the transmission.