Catalytic Converter
Description and Operation
Description
The gasoline engine catalytic converter is a three-way catalyst. It oxidizes carbon monoxide (CO) and hydrocarbons (HC), and separates oxygen from nitrogen oxides (NOx).
[Catalytic Converter]

[UCC]

Repair Procedures
Removal and Installation
[Catalytic Converter]
Turn the ignition switch OFF and disconnect the negative (-) battery terminal.
Remove the engine cover.
(Refer to Engine Mechanical System - Engine Cover)
Remove the air cleaner assembly.
(Refer to Engine Mechanical System - "Air Cleaner")
Remove the front muffler.
(Refer to Engine Mechanical System - Muffler)
Disconnect the front oxygen sensor connector (A).

Disconnect the extension connector of the electric wastegate actuator (EWGA) (A).
Remove the intake pipe support (B).
Tightening Torque
M8 bolts:
18,6–24 N·m
M10 bolt:
29,4–34 N·m
Remove the intake pipe (C) and gasket.
Tightening Torque
Bolts:
29,4–39 N·m
Nut:
35,3–41 N·m

Remove the water pipe and turbocharger hose (A).
Tightening Torque
Flange bolt:
9,8–11.8 N·m
Banjo bolt:
26,4–32 N·m
Remove the heat shield (B) of the turbocharger manifold module.
Tightening Torque: 9.8–11.8 N·m

Remove the catalytic converter (A).
Tightening torque: 35.3–41 N·m

[UCC]
Remove the catalytic converter and center muffler.
(Refer to Engine Mechanical System - Muffler)
Installation
Install in the reverse order of removal.
Test yourself
A quick Kia Forte BD quiz: every answer comes with an explanation and a link to the manual page.