Emission Control System

Catalytic Converter

11steps
~66min
3/5difficulty
0102030405023.517N·mlb·ft
Tightening torque found on this page
Done 0 of 11

Description and Operation

Description

The gasoline engine catalytic converter is a three-way catalyst. It oxidizes carbon monoxide (CO) and hydrocarbons (HC), and separates oxygen from nitrogen oxides (NOx).

[Catalytic Converter]

[UCC]

Repair Procedures

Removal and Installation

[Catalytic Converter]

  1. Turn the ignition switch OFF and disconnect the negative (-) battery terminal.

  2. Remove the engine cover.

    (Refer to Engine Mechanical System - Engine Cover)

  3. Remove the air cleaner assembly.

    (Refer to Engine Mechanical System - "Air Cleaner")

  4. Remove the front muffler.

    (Refer to Engine Mechanical System - Muffler)

  5. Disconnect the front oxygen sensor connector (A).

  6. Disconnect the extension connector of the electric wastegate actuator (EWGA) (A).

  7. Remove the intake pipe support (B).

    Tightening Torque

    M8 bolts:

    18,6–24 N·m

    M10 bolt:

    29,4–34 N·m

  8. Remove the intake pipe (C) and gasket.

    Tightening Torque

    Bolts:

    29,4–39 N·m

    Nut:

    35,3–41 N·m

  9. Remove the water pipe and turbocharger hose (A).

    Tightening Torque

    Flange bolt:

    9,8–11.8 N·m

    Banjo bolt:

    26,4–32 N·m

  10. Remove the heat shield (B) of the turbocharger manifold module.

    Tightening Torque: 9.8–11.8 N·m

  11. Remove the catalytic converter (A).

    Tightening torque: 35.3–41 N·m

[UCC]

  1. Remove the catalytic converter and center muffler.

    (Refer to Engine Mechanical System - Muffler)

Installation

  1. Install in the reverse order of removal.

Test yourself

A quick Kia Forte BD quiz: every answer comes with an explanation and a link to the manual page.