Transfer Case Assembly

Components and Component Location

Component Location

Repair Procedures

Removal

1. 1

   Turn the ignition switch OFF and disconnect the negative (-) battery cable.

2. 2

   Remove the under cover.

   D 2.2 R VGT (See Engine Mechanical System - Under Engine Room Cover)

   G 2.0 T-GDI THETA II (See Engine Mechanical System - Engine Room). Under Cover")

   G 3.3 T-GDI LAMBDA II (See Engine Mechanical System - Engine Room). Under Cover")

3. 3

   Remove the front muffler support (A).

   Tightening torque: 29.4 - 39 N·m

   

4. 4

   Remove the transmission crossmember (A).

   Tightening torque:

   B: 63,7–74 N·m

   C: 49,0–59 N·m

   D: 49,0–64 N·m

   

5. 5

   Remove the transmission crossmember bracket (A).

   Tightening torque: 63.7 - 83 N·m

   

6. 6

   Remove the propeller shaft.

   (Refer to Drive Shaft and Axle - "Propeller Shaft Assembly")

7. 7

   Remove the front propeller shaft (A).

   Tightening torque: 49.0 - 69 N·m

   

8. 8

   Disconnect the transfer case actuator connector (A).

   

9. 9

   Disconnect the pressure sensor connector (A).

   

10. 10

    Loosen the bolts, then the bracket (A).

    

11. 11

    Remove the transfer wire ring (A).

    

12. 12

    Loosen the transfer bolts and remove the transfer (A).

    Tightening torque: 29.4 - 41 N·m

    

    

Installation

1. Install in the reverse order of removal.