Clutch System

Clutch Pedal

19steps
~114min
4/5difficulty
0102030405014.711N·mlb·ft
Tightening torque found on this page
Done 0 of 19

Components and Component Location

Components

[Kappa 1.0 MPI/FFV, Kappa 1.2 MPI]
1. Clutch pedal assembly 2. Clutch cable

[Kappa 1.0 T-GDI]
1. Clutch pedal assembly
2. Ignition lock and clutch switch
3. Clutch master cylinder
4. Clutch adjuster
5. Clutch tube

Repair Procedures

Replacement

[Kappa 1.0 MPI/FFV, Kappa 1.2 MPI]
  1. Turn the ignition switch OFF and disconnect the negative (-) battery cable.
  2. Loosen the clutch cable adjusting nut (A), then disconnect the clutch cable.
  3. Remove the emergency pad lower panel. (Refer to Body - "Emergency Pad Lower Panel")
  4. Remove the junction box. (See Body Electrical System - Junction Box (Passenger Compartment).)
  5. Disconnect the connector of the clutch switch and ignition lock switch (A).
  6. Depress the clutch pedal, then remove the clutch cable (A).
  7. Loosen the nuts (A) and remove the clutch pedal.

    Tightening Torque: 9.8–14.7 N·m

  8. Install in the reverse order of removal.
  9. Turn the ignition switch OFF and disconnect the negative (-) battery cable.
  10. Remove the emergency pad lower panel. (Refer to Body - "Emergency Pad Lower Panel")
  11. Remove the junction box. (See Body Electrical System - Junction Box (Passenger Compartment).)
  12. Disconnect the connector of the ignition lock and clutch switch.
  13. Remove the push rod end (A) from the clutch pedal.
  14. Remove the battery. G 1.0 T-GDI KAPPA (See Engine Electrical System - Battery)
  15. Remove the ECM. G 1.0 T-GDI KAPPA (See Engine Control/Fuel System - Engine Control Module (ECM))
  16. After removing the pin (C), disconnect the reservoir hose (A) and the clutch tube (B) from the clutch master cylinder.
  17. Remove the clutch master cylinder (A) by turning it clockwise.
  18. Remove the clutch pedal (B) after loosening the mounting nuts (A).

    Tightening Torque: 9.8–14.7 N·m

  19. Install in the reverse order of removal.
[Kappa 1.0 T-GDI]

Test yourself

A quick Kia Picanto JA quiz: every answer comes with an explanation and a link to the manual page.