Engine Mechanical System
Timing Chain Guide Assembly
In this manual: Engine Mechanical System
15steps
~90min
4/5difficulty
Done 0 of 15
Repair Procedures
Removal
- Turn the crankshaft pulley and align its groove with the alignment mark on the chain cover and oil pump assembly to position the No. 1 cylinder piston at top dead center on the compression stroke.

- Remove the timing chain cover and oil pump assembly. (Refer to Valve Timing - "Timing Chain Cover and Oil Pump Assembly")
- Before removing the timing chain, mark the timing chain with an identification number according to the sprocket position, because the TDC alignment mark on the chain may be worn off.


- Remove the automatic timing chain tensioner (A), then remove the tensioner arm (B).

- Remove the timing chain (A).

- Remove the timing chain guide (A).

Inspection
- Inspect the tensioner arm and chain guide for excessive wear, cracks, or damage. Replace as necessary.
- Make sure the tensioner piston moves smoothly.
Installation
- Set the crankshaft locating pin (A) at approximately 3° from the vertical centerline. As a result, the No. 1 cylinder piston is at top dead center on the compression stroke.

- Align the timing mark on the exhaust camshaft sprocket and the intake CVVT sprocket with the top surface of the cylinder head. As a result, piston No. 1 is at top dead center on the compression stroke.

- Install the timing chain guide (A).
Tightening torque: 18.6 – 22 N·m

- Install the timing chain (A).

- Install the timing chain tensioner lever (A) and the timing chain tensioner (B), then remove the stopper pin.
Tightening Torque: 9.8–11.8 N·m

- Rotate the crankshaft 2 revolutions in the normal direction (clockwise when viewed from the front), then check the alignment mark.
- Install the remaining parts in the reverse order of removal.
Test yourself
A quick Kia Picanto JA quiz: every answer comes with an explanation and a link to the manual page.
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