Kia Rio YB Quiz
Clutch System

Clutch Tube

In this manual: Clutch System
General Information — 8Maintenance — 31Engine Mechanical System — 44Engine Electrical System — 14Emission Control System — 9Engine Control System/Fuel System — 30Clutch System — 10Manual Transmission — 10Automatic Transmission — 23Drive Shaft and Axle — 8Suspension System — 15Steering — 9Restraints — 14Brake System — 22Body (Interior and Exterior) — 115Body Electrical System — 84Heating, Ventilation, and Air Conditioning — 28
15steps
~90min
4/5difficulty
Done 0 of 15

Components and Component Location

Components

[Gasoline 1.2, 1.4]

1. Clutch Pedal Assembly
2. Ignition Switch and Clutch Switch		 3. Clutch Master Cylinder
4. Clutch Tube

[Gasoline 1.0 T-GDI, Diesel 1.4]

1. Clutch pedal assembly
2. Ignition lock and clutch switch
3. Clutch master cylinder		 4. Clutch adjuster
5. Clutch tube

Repair Procedures

Removal

[Gasoline 1.2, 1.4]

  1. Turn the ignition switch OFF and disconnect the negative (-) battery cable.

  2. Remove the air cleaner assembly.

    G 1.2 MPI (Refer to Engine Mechanical System - "Air Cleaner")

    G 1.4 MPI (Refer to Engine Mechanical System - "Air Cleaner")

  3. Remove the battery and battery tray.

    G 1.2 MPI (Refer to Engine Electrical System - "Battery")

    G 1.4 MPI (Refer to Engine Electrical System - "Battery")

  4. Loosen the clutch line bolt (A).

  5. Disconnect the clutch tube (A).

  6. Loosen the clutch tube nut (A).

[Gasoline 1.0 T-GDI, Diesel 1.4]

  1. Turn the ignition switch OFF and disconnect the negative (-) battery cable.

  2. Remove the air cleaner assembly.

    D 1.4 U2 TCI (Refer to Engine Mechanical System - "Air Cleaner")

    G 1.0 T-GDI (Refer to Engine Mechanical System - "Air Cleaner")

  3. Remove the battery and battery tray.

    D 1.4 U2 TCI (Refer to Engine Electrical System - "Battery")

    G 1.0 T-GDI (Refer to Engine Electrical System - "Battery")

  4. Remove the fuel filter. (Diesel vehicles only)

    D 1.4 U2 TCI (Refer to Engine Control/Fuel System - "Fuel Filter")

  5. Remove the ECM.

    D 1.4 U2 TCI (Refer to Engine Control/Fuel System - "Engine Control" - Engine Control Module (ECM))

    G 1.0 T-GDI (Refer to Engine Control/Fuel System - "Engine Control" - Engine Control Module (ECM))

  6. Loosen the clutch tube bracket bolts (B), then remove the lock pin and union nut (A) of the reservoir.

  7. Loosen the release cylinder bolts (A), then the clutch tube nut (B) after removing the release cylinder assembly (C).

Installation

  1. Install in the reverse order of removal.

  2. After installation, perform the air bleeding procedure after filling with brake fluid.

    (Refer to Clutch Release Cylinder - "Adjustment")

Test yourself

A quick Kia Rio YB quiz: every answer comes with an explanation and a link to the manual page.