Kia Rio YB Quiz
Clutch System

Clutch Pedal

In this manual: Clutch System
General Information — 8Maintenance — 31Engine Mechanical System — 44Engine Electrical System — 14Emission Control System — 9Engine Control System/Fuel System — 30Clutch System — 10Manual Transmission — 10Automatic Transmission — 23Drive Shaft and Axle — 8Suspension System — 15Steering — 9Restraints — 14Brake System — 22Body (Interior and Exterior) — 115Body Electrical System — 84Heating, Ventilation, and Air Conditioning — 28
23steps
~138min
5/5difficulty
0102030405025.519N·mlb·ft
Tightening torque found on this page
Done 0 of 23

Components and Component Location

Components

[Gasoline 1.2, 1.4]

1. Clutch Pedal Assembly
2. Ignition Switch and Clutch Switch		 3. Clutch Master Cylinder
4. Clutch Tube

[Gasoline 1.0 T-GDI, Diesel 1.4]

1. Clutch pedal assembly
2. Ignition lock and clutch switch
3. Clutch master cylinder		 4. Clutch adjuster
5. Clutch tube

Repair Procedures

Removal

[Gasoline 1.2, 1.4]

  1. Turn the ignition switch OFF and disconnect the negative (-) battery cable.

  2. Remove the airbag lower panel.

    (Refer to Body - "Under Cover Panel")

  3. Disconnect the connector of the ignition lock and clutch switch.

  4. Remove the pushrod.

  5. Remove the air cleaner assembly.

    G 1.2 MPI (Refer to Engine Mechanical System - "Air Cleaner")

    G 1.4 MPI (Refer to Engine Mechanical System - "Air Cleaner")

  6. Remove the battery and battery tray.

    G 1.2 MPI (Refer to Engine Electrical System - "Battery")

    G 1.4 MPI (Refer to Engine Electrical System - "Battery")

  7. Remove the ECM.

    G 1.2 MPI (Refer to Engine Control/Fuel System - Engine Control Module (ECM))

    G 1.4 MPI (Refer to Engine Control/Fuel System - Engine Control Module (ECM))

  8. Disconnect the reservoir hose (A) and clutch tube (B) from the clutch master cylinder.

  9. Remove the clutch master cylinder (A) by turning it clockwise.

  10. Loosen the nuts and bolt securing the clutch pedal, then remove the clutch pedal (A).

    Tightening torque:

    Bolts and nuts: 16.7–26 N·m

[Gasoline 1.0 T-GDI, Diesel 1.4]

  1. Turn the ignition switch OFF and disconnect the negative (-) battery cable.

  2. Remove the airbag lower panel.

    (Refer to Body - "Under Cover Panel")

  3. Disconnect the connector of the ignition lock and clutch switch.

  4. Remove the pushrod.

  5. Remove the air cleaner assembly.

    D 1.4 U2 TCI (Refer to Engine Mechanical System - "Air Cleaner")

    G 1.0 T-GDI (Refer to Engine Mechanical System - "Air Cleaner")

  6. Remove the battery and battery tray.

    D 1.4 U2 TCI (Refer to Engine Electrical System - "Battery")

    G 1.0 T-GDI (Refer to Engine Electrical System - "Battery")

  7. Remove the fuel filter. (Diesel vehicles only)

    D 1.4 U2 TCI (Refer to Engine Control/Fuel System - "Fuel Filter")

  8. Remove the ECM.

    D 1.4 U2 TCI (Refer to Engine Control/Fuel System - "Engine Control" - Engine Control Module (ECM))

    G 1.0 T-GDI (Refer to Engine Control/Fuel System - "Engine Control" - Engine Control Module (ECM))

  9. Disconnect the reservoir hose (A) and clutch tube (B) from the clutch master cylinder.

  10. Remove the clutch master cylinder (A) by turning it clockwise.

  11. Loosen the nuts and bolt securing the clutch pedal, then remove the clutch pedal (A).

Installation

  1. Install in the reverse order of removal.

  2. After installation, perform the clutch release cylinder air bleeding procedure after filling with brake fluid.

    (Refer to Clutch Release Cylinder - "Adjustment")

Test yourself

A quick Kia Rio YB quiz: every answer comes with an explanation and a link to the manual page.