Five-Speed Transmission and Final Drive RPO MM5

Floor-Mounted Gearshift Mechanism

~2min read

GENERAL INFORMATION

Шарнир рычага переключения
Shift lever joint

203. SHIFT LEVER.

204. LEVER PIVOT PIN WITH SPRING CLIP.

205. SHIFT LEVER JOINT CROSS

Направляющая и монтажная втулки
Guide and installation bushings 244. GUIDE BUSHING

245. INSTALLATION BUSHING

Картер и валик механизма управления коробкой передач
Housing and transmission control shaft

209. TRANSAXLE SHIFT MECHANISM HOUSING.

241. SHAFT

Remove or disconnect

Демонтаж оси с пружинным фиксатором
Removing the shaft with the spring retainer

204. LEVER PIVOT PIN WITH SPRING RETAINER

Демонтаж консоли
Removing the console. A. PULL BACK

B. SCREW

C. REAR PART OF CONSOLE

PROCEDURE.

1. Disconnect the negative battery cable.

2. Loosen clamp bolt 210 and disconnect joint 213 from the shaft.

241..

2a. Remove the boot.

240..

3. Rear part of the console..

4. Move lever 203 to the neutral position..

5. Lever 203 and boot

202..

5a. Turn the retainer of pin 204 in the direction of the arrow and remove the pin from the hole in the levers..

6. Console completely..

7. Remove bolts 208 securing the housing..

8. Shaft 241 and housing

209..

8a. Remove the shaft from the housing..

9. Remove guide bushing 244 and mounting bushing 245 from the housing hole

209..

10. Remove bushing 244 from the bushing

245..

Install or connect

Монтаж валика механизма управления коробкой передач
Installing the transmission control shaft

209. TRANSAXLE SHIFT MECHANISM HOUSING.

210. BOLT.

211. WASHER.

240. BOOT.

241. SHAFT.

244. GUIDE BUSHING.

245. INSTALLATION BUSHING

Установка втулок в картере механизма
Installing the bushings in the housing

209. TRANSAXLE SHIFT MECHANISM HOUSING.

245. BUSHING

PROCEDURE.

1. Insert bushing 244 into the bushing

245..

2. Press bushing 245 into housing hole 209 from the inside..

3. Apply silicone grease part number 1052863 or equivalent to the inner grooves of bushing 244.

or equivalent.

4. Insert shaft 241 into housing 209 and into the bushing hole

244..

5. Install housing 209 with shaft 241 in place and install bolts

208..

6. Console..

7. Install lever 203 into cross member 205, insert the pin with retainer

204. Turn

the retainer back to its original position.

8. Boot

240..

9. Insert joint 213 onto the shaft

241..

10. Adjust the drive and shift lever position. Then tighten clamp bolt 210..

11. Center console..

12. Negative battery cable.

Test yourself

A quick Daewoo Nexia quiz: every answer comes with an explanation and a link to the manual page.