Inspection of Clutch Release Fork

PROCEDURE

If there is uneven wear at the contact points between the clutch release fork and the bearing, replace the clutch release fork.

Installation

PROCEDURE

1. Apply grease to the contact surfaces of the bearing, the cylinder, and the clutch release fork.

When installing the clutch, apply grease to all moving joints of the components, but do not use excessive grease, as this may cause clutch slippage.

2. Apply grease to the recess of the clutch release bearing.
Grease: CASMOLY L9508

3. Apply grease to the contact surfaces of the clutch release fork pivot.
Grease: CASMOLY L9508
4. Using fine-grit sandpaper, clean the surfaces of the flywheel and the pressure plate, and make sure all abrasive material and grease are removed from the cleaned surfaces.
5. Apply grease to the clutch disc splines and the transmission input shaft.
Grease: CASMOLY L9508
6. Install the clutch disc and center it with alignment arbor 09411-11000. When installing the clutch disc, the side of the disc bearing the marking must face the pressure plate.
7. Install the clutch cover assembly with pressure plate onto the flywheel locating pins.
8. Gradually tighten the flywheel bolts in a diagonal sequence and in the specified order.
Torque: 15–22 N·m
9. Remove the clutch centering arbor.
10. Install the transmission.

11. Adjust the clutch pedal free play.