Clutch Hydraulic System

Clutch Hydraulic System

1 – clutch hose;
2 – clutch tube;
3 – clutch master cylinder;
4 – clutch pedal.

Removal

PROCEDURE

1. Remove the bleeder screw and drain the brake fluid from the clutch hydraulic system.
2. Remove the cotter pin, washer, and pin with a head and a cotter pin hole.
3. Disconnect the hydraulic tube from the clutch master cylinder.

4. Remove the bolt securing the clutch master cylinder.
5. Remove the clutch hydraulic line clips.

6. Hold the nut on the clutch hose from turning, and unscrew the nut on the tube.
7. Remove the clip securing the clutch hose and remove the hose from the bracket.

8. Remove the clutch hydraulic line.

9. Disconnect the tube from the clutch hose side.

Inspection

PROCEDURE

Check the clutch hydraulic hose and tube for cracks and damage.

Installation

PROCEDURE

1. Connect the clutch tube to the clutch hose side.

2. Temporarily tighten the clutch hose and tube nuts by hand, then tighten them to the specified torque.
Tightening torque: 13–17 N·m

3. Install the clutch hydraulic line and secure it with the clips.

4. Install the clutch master cylinder.
5. Before installation, lubricate the bushing, pin, washer and the pin with head and cotter pin hole.

Grease: J310a, NLGI No. 2

6. Install the pushrod onto the clutch pedal.
7. Fill the clutch reservoir with fluid.

8. Bleed air from the clutch hydraulic system.