Condenser Repair Procedures

Inspection

1. 1
   Inspect the condenser fins for blockage and damage. If clogged, clean them with water and blow dry with compressed air. If bent, carefully straighten them using a screwdriver or pliers.
2. 2
   Check the condenser connections for leaks and repair or replace them as necessary.

Replacement

1. 1
   Recover the refrigerant using a recovery/recycling/charging station.
2. 2
   Disconnect the negative (-) battery terminal.
3. 3
   Remove the engine room cover. (Refer to Engine Mechanical System - "Engine Room Cover")
4. 4
   Remove the front brace (A).

   

5. 5
   Remove the air cleaner assembly. (Refer to Engine Mechanical System - "Air Cleaner")
6. 6
   Disconnect the upper radiator hose. (Refer to Engine Mechanical System - Radiator)
7. 7
   Remove the upper mounting bracket. (Refer to Engine Mechanical System - Radiator)
8. 8
   Remove the nuts (A), then disconnect the discharge line (B) and liquid line (C) from the condenser.

   Tightening torque: 3.9 ~ 5.9 N·m

   

9. 9
   Remove the bolts (A) and detach the condenser. [Left]

   

   [RH]

   

10. 10
    Pull the condenser (A) rearward, then pull it upward to remove.

    

11. 11
    Install in the reverse order of removal.

    If installing a new condenser, add refrigerant oil. Replace the O-rings with new ones at each fitting and apply a thin coat of refrigerant oil before installation. Be sure to use the correct O-rings for R-134a to prevent leakage. Be careful not to damage the radiator and condenser fins when installing the condenser. Charge the system and check that it operates properly.