Engine Control System/Fuel System

Fuel Tank Repair Procedures

14steps
~84min
3/5difficulty
02040608010053.940N·mlb·ft
Tightening torque found on this page
Done 0 of 14

Removal

  1. Release the fuel line residual pressure. (Refer to Fuel System - "Release Fuel Line Residual Pressure")
  2. Turn the ignition switch OFF and disconnect the negative (-) battery cable.
  3. Fold down the rear seat cushion.
  4. Remove the fuel pump service cover (A) after loosening the screws.
  5. Disconnect the quick-connect fitting of the fuel feed pipe (A).
  6. Raise the vehicle.
  7. Remove the right rear wheel, tire and inner wheel housing.
  8. Disconnect the fuel tank extension connector (A) and remove the wiring harness from the vehicle.
  9. Remove the center muffler assembly. (Refer to Engine Mechanical System - "Muffler")
  10. Remove the propeller shaft assembly. (Refer to Drive Shaft and Axle - "Propeller Shaft Assembly")
  11. Disconnect the filler hose (A) and the balance hose (B).
  12. Support the fuel tank with a jack (A).
  13. Remove the fuel tank mounting nut (A), then lower the fuel tank (B).
  14. Disconnect the vent hose (A) and remove the fuel tank.

Installation

  1. To install, perform the removal procedure in reverse order. Fuel tank band mounting nut: 44.1 ~ 54 N·m

Test yourself

A quick Hyundai Genesis DH quiz: every answer comes with an explanation and a link to the manual page.