Engine Control System/Fuel System

Fuel Pump Motor Repair Procedures

14steps
~84min
3/5difficulty
Done 0 of 14

Removal

  1. Release the residual pressure in the fuel line. (Refer to Fuel System - "Fuel Line Residual Pressure Release")
    • When the fuel pump relay is removed, a diagnostic trouble code (DTC) is set. Clear the DTC with GDS after completing the "Relieve Fuel Pressure" procedure.
  2. Turn the ignition switch OFF and disconnect the negative (-) battery cable.
  3. Remove the fuel pump. (Refer to Fuel System - "Fuel Pump")
  4. Remove the fuel sender assembly. (Refer to Fuel System - "Fuel Sender Assembly")
  5. Disconnect the pump connector (A).
  6. Disconnect the suction hose (A) after releasing the locking hook.
  7. Remove the retaining bracket (B), then disconnect the quick-connect fitting of the fuel feed pipe (C).
  8. Remove the reservoir cup (B) after releasing the locking hooks (A).
  9. Remove the double hose (A).
  10. Disconnect the ground (B).
  11. Remove the fuel pressure regulator (D) by releasing the retaining clips (C).
  12. Disconnect the double hose (A).
  13. Disconnect the fuel pump motor connector (B).
  14. Remove the fuel pump motor (B) by releasing the locking hooks (A).

Installation

  1. To install, reverse the removal procedure.

Test yourself

A quick Hyundai Genesis DH quiz: every answer comes with an explanation and a link to the manual page.