Hyundai Kona Quiz
Engine Control System/Fuel System

Fuel Tank Repair Procedures

In this manual: Engine Control System/Fuel System
General Information — 17Engine Mechanical System — 85Engine Electrical System — 50Emission Control System — 26Engine Control System/Fuel System — 152DCT (Dual Clutch Transmission) System — 50Four-Wheel Drive (4WD) System — 21Propeller Shaft and Axle (2WD-FF) — 28Suspension System (without ECS) — 32Steering — 21Restraints — 38Brake System — 64Body (Interior and Exterior) — 205Body Electrical System — 1Heating, Ventilation, and Air Conditioning — 66
16steps
~96min
4/5difficulty
0204060801005440N·mlb·ft
Tightening torque found on this page
Done 0 of 16

Removal

  1. Release the residual fuel pressure in the fuel line. (Refer to Fuel System - "Release Residual Fuel Pressure in Line")
  2. Remove the rear seat cushion. (Refer to Body - "Rear Seat Assembly")
  3. Remove the fuel pump service cover (A).
  4. Disconnect the connector (A) of the fuel pump control module.
  5. Disconnect the fuel pressure sensor (FPS) connector (B).
  6. Disconnect the quick-connector of the fuel feed tube (C).
  7. Raise the vehicle.
  8. Remove the center muffler assembly. (Engine Mechanical System - "Muffler")
  9. Remove the propeller shaft assembly. [With AWD] (Refer to Drive Shaft and Axle - "Propeller Shaft")
  10. Remove the canister assembly. (Refer to Evaporative Emission Control System - "Canister")
  11. Disconnect the fuel tank hose (A).
  12. Disconnect the vent tube (B).
  13. Disconnect the quick-release connector of the leveling hose (C).
  14. Remove the side lower cover (A).
  15. Support the fuel tank with a jack.
  16. Remove the fuel tank from the vehicle after removing the fuel tank band nuts (A).

Installation

  1. Install in the reverse order of removal. Fuel tank band mounting nut: 39.2 - 54 N·m

Test yourself

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