Fuel Pump Repair Procedures

Inspection

1. 1
   Turn the ignition off, and then disconnect the negative (-) battery terminal.
2. 2
   Remove the fuel pump assembly.
3. 3
   Using an ohmmeter, measure the resistance between terminals 1 and 6 of the sensor connector (A) at each float level.

   

   Pin No.	Description
   1	Fuel sensor ground (-)
   2	Fuel pressure sensor (FPS) signal input
   3	Fuel pressure sensor (FPS) ground (-)
   4	Ground
   5	CAN [Low]
   6	Fuel sensor signal (+)
   7	-
   8	Fuel pressure sensor (FPS) power supply (+5V)
   9	CAN [High]
   10	Battery Power (B+)

4. 4
   Also check that the resistance changes smoothly as the float moves from "E" to "F".

   Position	Resistance (Ω)	Capacity (L)
   E	298 - 305	4
   1/2	85,5 - 87,5	25,6
   F	14,0 - 16,0	47,5

Removal

1. 1
   Release the residual fuel pressure in the fuel line. (Refer to Fuel System - "Release Residual Fuel Pressure in Line")
2. 2
   Remove the rear seat cushion. (Refer to Body - "Rear Seat Assembly")
3. 3
   Remove the fuel pump service cover (A).

   

4. 4
   Disconnect the connector (A) of the fuel pump control module.
5. 5
   Disconnect the fuel pressure sensor (FPS) connector (B).
6. 6
   Disconnect the quick-connector of the fuel feed tube (C).

   

7. 7
   Remove the snap ring (A) using the Special Service Tool [No.: 09310-B8100].

   

8. 8
   Remove the fuel pump from the fuel tank.

   

Installation

1. Install in the reverse order of removal.