Engine Mechanical System

Cylinder head cover

11steps
~66min
3/5difficulty
010203040505.94N·mlb·ft
Tightening torque found on this page
Done 0 of 11

Components and Component Location

Components

1. Cylinder head cover
2. Cylinder head cover gasket
3. Oil Cap
4. Cup Packing

Repair Procedures

Removal

  1. Remove the engine cover.

    (See Engine and Transaxle Assembly - Engine Cover)

  2. Disconnect the negative battery cable.

  3. Remove the air cleaner.

    (See Intake and Exhaust System - Air Cleaner)

  4. Disconnect the engine wiring connector and wiring harness clamp, then remove the cylinder head cover heat protector and wiring from the cylinder head cover.

  5. Remove the oil control valve (OCV).

    (See Engine Control/Fuel System - CVVT Oil Control Valve)

  6. Remove the ignition coil.

    (See Engine Electrical System - Ignition Coil)

  7. Disconnect the positive crankcase ventilation (PCV) hose (A).

  8. Remove the high-pressure fuel pump.

    (See Engine Control Module/Fuel System - High Pressure Fuel Pump)

  9. Remove the cylinder head cover (A) and gasket (B).

Installation

  1. Install the cylinder head cover.

    1. Remove the hardened sealant located on the upper surface between the timing chain cover and the cylinder head cover before assembly.

    2. Assemble within 5 minutes after applying sealant.

      Bead width: 2.0–3.0 mm (0.07–0.11 in.) Sealant: LOCTITE 5900H

    3. Install the cylinder head cover (A) with a new gasket (B).

    4. Tighten the cylinder head cover bolts in the order and steps shown.

      Tightening Torque

      Step 1:

      3.9–5.9 N·m (0.4–0.6 kgf·m, 2.9–4.3 ft-lbf, 34.5–52.2 in-lbf)

      Step 2:

      7,8–9.8 N·m

  2. Install in the reverse order of removal.

Test yourself

A quick Kia Forte BD quiz: every answer comes with an explanation and a link to the manual page.