Cylinder head cover
Components and Component Location
Components

| 1. Cylinder head cover 2. Cylinder head cover gasket |
3. Oil Cap 4. Cup Packing |
Repair Procedures
Removal
Remove the engine cover.
(See Engine and Transaxle Assembly - Engine Cover)
Disconnect the negative battery cable.
Remove the air cleaner.
(See Intake and Exhaust System - Air Cleaner)
Disconnect the engine wiring connector and wiring harness clamp, then remove the cylinder head cover heat protector and wiring from the cylinder head cover.

Remove the oil control valve (OCV).
(See Engine Control/Fuel System - CVVT Oil Control Valve)
Remove the ignition coil.
(See Engine Electrical System - Ignition Coil)
Disconnect the positive crankcase ventilation (PCV) hose (A).

Remove the high-pressure fuel pump.
(See Engine Control Module/Fuel System - High Pressure Fuel Pump)
Remove the cylinder head cover (A) and gasket (B).


Installation
Install the cylinder head cover.
Remove the hardened sealant located on the upper surface between the timing chain cover and the cylinder head cover before assembly.
Assemble within 5 minutes after applying sealant.
Bead width: 2.0–3.0 mm (0.07–0.11 in.) Sealant: LOCTITE 5900H

Install the cylinder head cover (A) with a new gasket (B).

Tighten the cylinder head cover bolts in the order and steps shown.
Tightening Torque
Step 1:
3.9–5.9 N·m (0.4–0.6 kgf·m, 2.9–4.3 ft-lbf, 34.5–52.2 in-lbf)
Step 2:
7,8–9.8 N·m

Install in the reverse order of removal.
Test yourself
A quick Kia Forte BD quiz: every answer comes with an explanation and a link to the manual page.