Kia Forte BD Quiz
Engine Mechanical System

Intake Manifold

In this manual: Engine Mechanical System
General Information — 8Maintenance — 32Engine Mechanical System — 47Engine Electrical System — 17Emission Control System — 10Engine Control System/Fuel System — 32Clutch System — 11Manual Transmission — 11DCT (Dual Clutch Transmission) System — 16Drive Shaft and Axle — 8Suspension System — 26Steering — 9Restraints — 11Brake System — 27Body (Interior and Exterior) — 119Body Electrical System — 98Heating, Ventilation, and Air Conditioning — 27
14steps
~84min
3/5difficulty
0102030405023.517N·mlb·ft
Tightening torque found on this page
Done 0 of 14

Components and Component Location

Components

1. Intake Manifold Assembly
2. Intake Manifold Gasket		 3. Electronic Throttle Body Gasket
4. Electronic Throttle Body

Repair Procedures

Removal and Installation

  1. Remove the engine cover.

    (See Engine and Transaxle Assembly - Engine Cover)

  2. Remove the engine room cover.

    (See Engine and Transaxle Assembly - Under Hood)

  3. Drain the engine coolant.

    (Refer to Cooling System - "Engine Coolant")

  4. Disconnect the negative battery cable.

  5. Remove the air cleaner assembly.

    (See Intake and Exhaust System - Air Cleaner)

  6. Disconnect the engine wiring connector and the wiring harness clip, and disconnect the wiring from the intake manifold.

  7. Disconnect the RCV solenoid valve connector (A) and the boost pressure sensor (BPS) connector (B).

  8. Disconnect the intercooler outlet hose (A).

  9. Disconnect the RCV solenoid valve hose (A), then remove the purge control solenoid valve (PCSV) (B).

  10. Disconnect the vacuum hose (A), throttle body coolant hoses (B) and connector (C) of the electronic throttle control (ETC) module,

  11. Disconnect the oil cooler hose (A).

  12. Disconnect the positive crankcase ventilation (PCV) hose (A).

  13. Remove the intake manifold (A) with the gasket.

    Tightening torque: 18.6 – 24 N·m

  14. Install in the reverse order of removal.

Test yourself

A quick Kia Forte BD quiz: every answer comes with an explanation and a link to the manual page.