Introduction

Engine rear oil seal (2AZ−FE)(From July, 2003)

15steps
~105min
5/5difficulty
3special tools
03060901201509872N·mlb·ft
Tightening torque found on this page
Done 0 of 15
REPLACEMENT 1. SEPARATE AUTOMATIC TRANSAXLE ASSY (A/T)

HINT: Remove the transaxle after removing the engine assy w/ transaxle.

2. SEPARATE MANUAL TRANSAXLE ASSY (M/T)

HINT: Remove the transaxle after removing the engine assy w/ transaxle.

3. REMOVE DRIVE PLATE & RING GEAR SUB−ASSY

a. TMC made: Using SST, fix the crankshaft.

SST 09213−54015 (91651−60855), 09330−00021

b. TMMK made:

b. TMMK made: Using SST, fix the crankshaft.

SST 09960−10010 (09962−01000, 09963−01000)

c. Remove the 8 bolts, rear spacer, drive plate and front

c. Remove the 8 bolts, rear spacer, drive plate and front spacer.

  1. REMOVE CLUTCH COVER ASSY (M/T)
  2. REMOVE CLUTCH DISC ASSY (M/T)
  3. REMOVE FLYWHEEL SUB−ASSY (M/T)

a. Using SST, fix the crankshaft.

SST 09213−54015 (91651−60855), 09330−00021

b. Remove the 8 bolts and flywheel.

b. Remove the 8 bolts and flywheel.

7. REMOVE ENGINE REAR OIL SEAL
7. REMOVE ENGINE REAR OIL SEAL
  1. Using a knife, cut through the oil seal lip.

  2. Using a screwdriver with its tip taped, pry out the oil seal.

NOTICE: After the removal, check the crankshaft for damage. If it is damaged, smooth the surface with 400−grit sandpaper. Remove engine rear oil seal Remove engine rear oil seal 8. INSTALL ENGINE REAR OIL SEAL

a. Apply MP grease to a new oil seal lip.

NOTICE: Keep the lip free from foreign matter.

b. Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.

SST 09223−15030, 09950−70010 (09951−07100)

NOTICE: Wipe off extra grease from the crankshaft. Install engine rear oil seal
Install engine rear oil seal
9. INSTALL DRIVE PLATE & RING GEAR SUB−ASSY (A/T)

a. TMC made: Using SST, fix the crankshaft.

SST 09213−54015 (91651−60855), 09330−00021

b. tmmk made:

b. tmmk made: using sst, fix the crankshaft.

Sst 09960-10010 (09962-01000, 09963-01000)

  1. Clean the bolt and the bolt hole.

  2. Apply adhesive to 2 or 3 threads of the bolt end.

    Adhesive: Part No. 08833−00070, THREE BOND or equivalent
  3. Install the front spacer, drive plate and rear spacer with 8 bolts. Uniformly tighten the 8 bolts in the sequence shown in the illustration.

    Torque: 98 N·m
    10. INSTALL FLYWHEEL SUB−ASSY
10. INSTALL FLYWHEEL SUB−ASSY

a. Using SST, fix the crankshaft.

SST 09213−54015 (91651−60855), 09330−00021

  1. Clean the bolt and the bolt hole.

  2. Apply adhesive to 2 or 3 threads of the bolt end.

    Adhesive: Part No. 08833−00070, THREE BOND or equivalent
  3. Install the flywheel with 8 bolts. Uniformly tighten the 8 bolts in the sequence shown in the illustration.

    Torque: 130 N·m
  4. INSTALL CLUTCH DISC ASSY (M/T)
  5. INSTALL CLUTCH COVER ASSY (M/T)
  6. INSTALL AUTOMATIC TRANSAXLE ASSY (A/T)
  7. INSTALL MANUAL TRANSAXLE ASSY (M/T)

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