Kia Forte BD Quiz
Engine Control System/Fuel System

Fuel line

In this manual: Engine Control System/Fuel System
General Information — 8Maintenance — 32Engine Mechanical System — 47Engine Electrical System — 17Emission Control System — 10Engine Control System/Fuel System — 32Clutch System — 11Manual Transmission — 11DCT (Dual Clutch Transmission) System — 16Drive Shaft and Axle — 8Suspension System — 26Steering — 9Restraints — 11Brake System — 27Body (Interior and Exterior) — 119Body Electrical System — 98Heating, Ventilation, and Air Conditioning — 27
20steps
~125min
5/5difficulty
1special tools
0102030405032.424N·mlb·ft
Tightening torque found on this page
Done 0 of 20

Repair Procedures

Removal

Low Pressure Fuel Line [Low Pressure Fuel Pump ↔ Fuel Tank]

  1. Release the residual pressure in the fuel line.

    (See Fuel System - "Relieve Fuel Line Residual Pressure")

  2. Turn the ignition switch OFF and disconnect the negative (-) battery terminal.

  3. Remove the air cleaner.

    (Refer to Engine Mechanical System - "Air Cleaner")

  4. Remove the battery.

    (Refer to Engine Electrical System - Battery)

  5. Disconnect the quick-connector of the low pressure fuel line (A).

  6. Disconnect the evaporative hose (B).

  7. Remove the fuel tank.

    (Fuel System - "Fuel Tank")

  8. Remove the front subframe.

    (Refer to Suspension System — "Subframe")

  9. Remove the fuel line (A) after loosening the mounting bolts and bracket.

High Pressure Fuel Line [High Pressure Fuel Pump ↔ Delivery Pipe]

  1. Release the residual pressure in the fuel line.

    (See Fuel System - "Relieve Fuel Line Residual Pressure")

  2. Turn the ignition switch OFF and disconnect the negative (-) battery terminal.

  3. Remove the air cleaner.

    (Refer to Engine Mechanical System - "Air Cleaner")

  4. Remove the battery.

    (Refer to Engine Electrical System - Battery)

  5. Remove the high pressure fuel line flange nut (A) from the high pressure fuel pump using the Special Service Tool [SST No. 09314-3Q100 or 09314-27130].

    High Pressure Fuel Line Flange Nut:

    26,5–32 N·m

  6. Remove the high pressure fuel line flange nut (A) from the delivery pipe using the Special Service Tool [SST No. 09314-3Q100 or 09314-27130].

    High Pressure Fuel Line Flange Nut:

    26,5–32 N·m

  7. Disconnect the engine coolant temperature sensor connector (A).

  8. Remove the high pressure fuel line functional block mounting bolt (A).

    High Pressure Fuel Line Functional Block Mounting Bolt:

    9,8–11.8 N·m

  9. Remove the high pressure fuel tube.

Installation

  1. Install the fuel line in the reverse order of removal.

  2. Install the high pressure fuel line as follows.

    1. Pre-tighten both side nuts (A) on the high pressure valve fully, holding them in the vertical position at the high pressure fuel line tightening points.

    2. Tighten the high pressure fuel line functional block mounting bolt (B).

      Tightening torque: 7.8–11.8 N·m

    3. Fully tighten both side nuts (A) on the high pressure fuel line area.

      Tightening Torque: 26.5–32 N·m

Test yourself

A quick Kia Forte BD quiz: every answer comes with an explanation and a link to the manual page.