Fuel System

High Pressure Fuel Pump Repair Procedures

7steps
~52min
5/5difficulty
2special tools
0102030405014.711N·mlb·ft
Tightening torque found on this page
Done 0 of 7

Removal

  1. Turn the ignition OFF and disconnect the negative (-) battery cable.
  2. Relieve the residual fuel pressure from the fuel line. (Refer to Fuel System - "Relieving Fuel Pressure in the Fuel Line")
  3. Remove the air cleaner and air intake hose. (Refer to Engine Mechanical System - "Intake Manifold")
  4. Disconnect the fuel pressure regulator valve connector (A).
  5. Disconnect the quick-connector of the fuel supply tube (B).
  6. Remove the high pressure fuel tube.
    1. Remove the mounting nut (A) from the high-pressure fuel pump using the special service tool [SST No.: 09314-3Q100 or 09314-27130].
    2. Remove the mounting nut (B) from the delivery pipe using the special service tool [SST No.: 09314-3Q100 or 09314-27130].
    3. Disconnect the engine coolant temperature sensor connector.
    4. Remove the function block (C), then remove the high-pressure fuel pipe.
  7. Remove the mounting bolts (D), then remove the high-pressure fuel pump from the cylinder head assembly.

Installation

  1. Installation is the reverse of removal.
    High-pressure fuel pump mounting bolt: 12.8 ~ 14.7 N·m High-pressure fuel pipe nut: 26.5 ~ 32 N·m High-pressure fuel pipe function block mounting bolt: 9.8 ~ 11.8 N·m

Test yourself

A quick Kia Cee'd quiz: every answer comes with an explanation and a link to the manual page.