Rear differential front oil seal

COMPONENTS

REPLACEMENT

1. DISCONNECT REAR PROPELLER SHAFT

(a) Place matchmarks on the propeller shaft and companion flange.

(b) Remove the 4 nuts, bolts, washers and disconnect the propeller shaft.

(c) Support the propeller shaft securely.

2. DRAIN HYPOID GEAR OIL

3. REMOVE COMPANION FLANGE

(a) Using a chisel and hammer, unstake the nut.

(b) Using SST to hold the flange, remove the nut.

SST 09330-00021

(c) Using SST, remove the companion flange.

SST 09950- 30012 (09951- 03010, 09953- 03010, 09954-03010, 09955-03030, 09956-03040)

4. REMOVE OIL SEAL AND OIL SLINGER

(a) Using SST, remove the oil seal.

SST 09308-10010

(b) Remove the oil slinger.

5. REMOVE FRONT BEARING

Using SST, remove the front bearing from the drive pinion.

SST 09556-22010

6. REMOVE BEARING OUTER RACE

Using SST, remove the bearing outer race.

SST 09308-00010

NOTICE: Do not scratch the taper surface of the outer race.

7. REMOVE BEARING SPACER

8. INSTALL NEW BEARING SPACER

9. INSTALL BEARING OUTER RACE

Using SST and a hammer, install the bearing outer race.

SST 09316-6001 1 (09316-00011, 09316-00021)

10. INSTALL FRONT BEARING

11. INSTALL OIL SLINGER AND OIL SEAL

(a) Install the oil slinger.

(b) Coat the hypoid gear oil to a new oil seal periphery.

(c) Using SST and a hammer, install the new oil seal.

SST 09214-7601 1

Oil seal drive in depth: 0.5 mm (0.020 in.)

(d) Coat MP grease to the oil seal lip.

12. INSTALL COMPANION FLANGE

(a) Using SST, install the companion flange on the drive pinion.

SST 09950- 30012 (09951- 03010, 09953- 03010, 09954-03010, 09955-03030, 09956-03040)

(b) Coat the threads of a new companion flange nut with gear oil.

(c) Using SST to hold the flange, install a new nut.

SST 09330-00021

Torque: 245 N·m

13. ADJUST DRIVE PINION PRELOAD

(SA-107 , SA-127 or SA-150 )

14. STAKE DRIVE PINION NUT

15. CONNECT REAR PROPELLER SHAFT

(a) Align the matchmarks on the propeller shaft and flange.

(b) Install the 4 bolts, washers and nuts.

Torque: 106 N·m

16. FILL DIFFERENTIAL WITH HYPOID GEAR OIL

Torque: 49 N·m

Oil type: w/o LSD: Hypoid gear oil API GL-5 w/ LSD: Hypoid gear oil LSD API GL-5

Recommended oil viscosity: Above -18C (0F) SAE 90 Below -18C (0F) SAE 80W-90 or 80W

Capacity: w/ Diff. Lock: 3.20 liters (3.38 US qts, 2.82 lmp.qts) Others: 3.30 liters (3.49 US qts, 2.90 lmp.qts)