Kia Stonic Quiz
DCT (Dual Clutch Transmission) System

Clutch Release Fork and Release Bearing

In this manual: DCT (Dual Clutch Transmission) System
General Information — 8Maintenance — 31Engine Mechanical — 49Engine Electrical — 15Emission control system — 11Engine Control System/Fuel System — 45Clutch System — 12Manual Transaxle System — 11DCT (Dual Clutch Transmission) System — 16Drive Shafts and Axles — 9Suspension — 16Steering — 10restraint system — 15Braking system — 22Body (Interior and Exterior) — 89Rear Seat — 16Electrical System — 25Electrochromic Interior Rear View Mirror — 64Heating, Ventilation, and Air Conditioning — 31
11steps
~66min
3/5difficulty
0102030405011.89N·mlb·ft
Tightening torque found on this page
Done 0 of 11

Components and Components Location

COMPONENTS LOCATION

1. Clutch housing
2. Insert bearing 2 (even)
3. Insert bearing 1 (odd)
4. Insert the support bushing.
5. Clutch release fork

repair procedures

expansion

  1. Remove the dual clutch transmission from the vehicle.

    (Refer to DCT System - "DCT").

  2. Remove the dual clutch.

    (Refer to Dual Clutch - "Dual Clutch")

  3. Remove the clutch release bearings 1 (B) and 2 (A).

  4. Remove the clutch release fork (A) and the release bearing sleeve (B).

Installation

  1. Apply grease to the end of the fork.

    Specified grease: heavy-duty vehicle grease.

    Quantity: 0.1–0.2 g

  2. Assemble the shift fork (A) and the support bushing (B) together.

    Tightening torque: 9.8 ~ 11.8 N·m

  3. Install the release bearing 1 (A).

  4. Install the release bearing 2 (A).

  5. Install the dual clutch transmission.

    (Refer to Dual Clutch - "Dual Clutch")

  6. Install the dual clutch transmission in the vehicle.

    (Refer to DCT System - "DCT").

  7. Perform the clutch pedal engagement point programming procedure using the KDS.

Test yourself

A quick Kia Stonic quiz: every answer comes with an explanation and a link to the manual page.