Brake System

Master Cylinder

9steps
~54min
2/5difficulty
0102030405016.712N·mlb·ft
Tightening torque found on this page
Done 0 of 9

Components and Component Location

Components

1. Reservoir Cap
2. Reservoir
3. Reservoir
4. Grommet
5. Master Cylinder

Repair Procedures

Removal and Installation

  1. Remove the battery.

    G 1.6 MPI (Refer to Engine Electrical System - "Battery")

    G 2.0 MPI (Refer to Engine Electrical System - "Battery")

  2. Remove the engine control module (ECM).

    G 1.6 MPI (Refer to Engine Control/Fuel System - "Engine Control Module"). (ECM)")

    G 2.0 MPI (Refer to Engine Control/Fuel System - "Engine Control Module"). (ECM)")

  3. Remove the brake fluid from the master cylinder reservoir using a syringe.

  4. Disconnect the brake fluid level sensor connector (A).

  5. Disconnect the brake tube (A) from the master cylinder by loosening the tube flare nut.

    Tightening torque:

    ABS: 12,7–16.7 N·m

    ESC: 18,6–23 N·m

  6. Remove the master cylinder (A) from the brake booster after loosening the mounting nuts.

    Tightening torque: 9.8–15.7 N·m

  7. Remove the reservoir (B) from the master cylinder (A) after loosening the screw.

  8. Install in the reverse order of removal.

  9. After installation, bleed the brake system.

    (Refer to Brake System - "Brake Bleeding Procedures")

Test yourself

A quick Kia Forte BD quiz: every answer comes with an explanation and a link to the manual page.